• Title/Summary/Keyword: 인장 시험

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Study on the Durability of Composite Tilting Pad Journal Bearing for Turbo Compressor System under Oil-cut Situation (터보 컴프레셔용 복합재료 틸팅 패드 저널 베어링의 오일 공급 중단 상황에서의 내구성 연구)

  • Choe, Kang-Yeong;Jung, Min-Hye;You, Jun-Il;Song, Seung-A;Kim, Seong-Su
    • Composites Research
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    • v.29 no.3
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    • pp.111-116
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    • 2016
  • The tilting pad journal bearing for the turbo compressor application has a role to support high speed and heavy loading rotor. White metal has been widely used for the bearing material but the conventional bearing is immediately suspended and induces serious serious damage to the rotor under the unexpected oil cut situation or the insufficient oil film formation. The carbon fiber reinforced composite having high specific stiffness, specific strength and excellent tribological characteristics can solve these seizure problems. In this work, the study on the durability of high thermal resistance carbon fiber/epoxy composite tilting pad journal bearing under oil cut situation was conducted. The material properties of the composite materials including tensile, compressive and interlaminar properties were measured at room and high temperature of oil cut situation. To investigate the possibility of failure of composite tilting pad journal bearing under oil cut situation, the stress distribution of the composite bearing was analyzed via finite element analysis and the Tsai-Wu Failure index was calculated. To verify the failure analysis results, the oil cut tests for the composite tilting pad journal bearing were conducted using industrial test bench.

Prediction of Fracture Strength of Woven CFRP Laminates According to Fiber Orientation (평직 CFRP 적층복합재료의 섬유배열각도에 따른 파괴강도 예측)

  • Kang, Min-Sung;Park, Hong-Sun;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.881-887
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    • 2012
  • CFRP composite materials have been widely used in various fields of engineering because of their excellent properties. They show high specific stiffness and specific strength compared with metallic materiasl. Woven CFRP composite materials are fabricated from carbon fibers with two orientation angles ($0^{\circ}/90^{\circ}$), which influences the mechanical properties. Therefore, woven CFRP composite materials show different types of fracture behavior according to the load direction. Therefore, the fracture behavior of these materials needs to be evaluated according to the load direction when designing structures using these materials. In this study, we evaluate the fracture strength of plain-woven CFRP composite materials according to the load direction. We performed tests for six different angles (load direction: $0^{\circ}/90^{\circ}$, $30^{\circ}/-60^{\circ}$, $+45^{\circ}/-45^{\circ}$) and estimated the fracture strength for an arbitrary fiber angle by using the modified Tan's theory and harmonic function.

Effect of Niobium and Tin on Mechanical Properties of Zirconium Alloys (Zr 합금의 기계적 특성에 미치는 Nb와 Sn의 영향)

  • Kim, Gyeong-Ho;Choe, Byeong-Gwon;Baek, Jong-Hyeok;Kim, Seon-Jae;Jeong, Yong-Hwan
    • Korean Journal of Materials Research
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    • v.9 no.2
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    • pp.188-194
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    • 1999
  • To investigate the effect of niobium and tin on the mechanical properties of zirconium alloys, the tensile test and the microstructural analysis were performed on the Zr-based binary(Zr-xNb, Zr-xSn) and ternary(Zr-0.8Sn-xNb, Zr-0.4Nb-xSn) alloys. As the content of Nb or Sn element increased, the strengths of the Zr-based alloys tended to gradually increase. The increase of mechanical strength was remarkable strength was remarkable in the range more than the solubility of Nb and Sn. The strengthening effects were discussed on the basis of the solid solution hardening, the precipitate hardening, the grain size effect, and the texture effect. The mechanical strength is mainly controlled by the solid solution hardening and additionally by the precipitate hardening in the content more than solubility limit of Nb and Sn. The grain refinement also has a slight effect on the strength of the zirconium alloys with the addition of Nb and Sn. However, the texture effect can be excluded due to the same Kearns number regardless of the content of alloying elements.

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Evaluation of Mechanical Characteristic and Biological Stability of Dental Alloys by the Manufacture Method (가공방법에 따른 치과용 합금의 기계적 특성 및 생물학적 안정성 평가)

  • Kim, Chi-Young;Chung, In-Sung
    • The Journal of the Korea Contents Association
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    • v.11 no.3
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    • pp.293-301
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    • 2011
  • The material of the dental prosthesis was required bio-compatibility for biological, chemical, and physical stabilities. This study was conducted the stability evaluation of mechanical, biological characteristics through comparing Co-Cr alloy(SC group), Ti alloy(ST group) made by the selective laser melting method with Co-Cr alloy(CC group), Ni-Cr alloy(CN group) made by the casting method. Modulus of elasticity for mechanical characteristic evaluation was measured by the tensile test. And we conducted the release material analysis using lactic acid-NaCl solution for the evaluation of biological stability and were observed cytotoxicity through the content of this release medium. Taking these results into account, the Co-Cr alloy made by the selective laser melting method was observed modulus of elasticity higher than he Co-Cr alloy made by the casting method. And the Co-Cr alloy made by the selective laser melting method had more superior biological stability than the other groups as the result of cytotoxicity evaluation through the release material analysis. By this results, we think that alloys made by the selective laser melting method can be applied as materials for making the dental prosthesis.

Mechanical Properties and Failure Behavior of Grouting Cements for a $CO_2$-Injection Hole (이산화탄소 주입공 그라우팅 시멘트의 역학적 물성 및 파괴 거동)

  • Park, Mi-Hee;Chang, Chan-Dong;Jo, Yeong-Uk;Choo, Min-Kyoung;Yum, Byoung-Woo
    • The Journal of Engineering Geology
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    • v.21 no.2
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    • pp.147-156
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    • 2011
  • We conducted laboratory experiments to determine the physical and mechanical properties, and the failure behaviors, of cements for use as grouting material in a $CO_2$-injection borehole. Samples with lour different ratios of water to cement mass (0.4, 1, 2, and 3) were tested. The analyzed properties (porosity, sonic velocity, modulus, and compressive and tensile strengths) varied systematically as a function of the ratio of water to cement (w/c), showing a sharp change between w/c ratios of 0.4 and 1. Triaxial compression tests revealed a clear boundary between brittle and ductile failure depending on the w/c ratio and confining pressure. The present results can be utilized as input parameters for numerical models to understand the initial deformation and failure behavior of grouting cements in a $CO_2$-injection borehole.

Joining properties and thermal cycling reliability of the Si die-attached joint with Zn-Sn-based high-temperature lead-free solders (Zn-Sn계 고온용 무연솔더를 이용한 Si다이접합부의 접합특성 및 열피로특성)

  • Kim, Seong-Jun;Kim, Keun-Soo;Suganuma, Katsuaki
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.72-72
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    • 2009
  • 전자부품의 내부접속 및 파워반도체의 다이본딩과 같은 1차실장에는 고온환경에서의 사용과 2차실장에서의 재용융방지를 위해 높은 액상선온도 및 고상선온도를 필요로 하여, Pb-5wt%Sn, Pb-2.5wt%Ag로 대표되는 납성분 85%이상의 고온솔더가 널리 사용되고 있다. 생태계와 인체에 대한 납의 유해성이 보고된 이래, 무연솔더에 대한 연구가 활발히 진행되어 왔으나, Sn-Ag-Cu계로 대표되는 Sn계 합금으로 대체 중인 중온용 솔더와는 달리, 고온용 솔더에 대해서는 대체합금에 대한 연구가 미흡한 실정이다. 대체재의 부재로 인해 기존의 납을 다량함유한 솔더로 1차실장이 지속됨으로서, 2차실장의 무연화에도 불구하고 전자부품 및 기기의 재활용에 큰 어려움을 겪고 있다. 지금까지 고온용 무연솔더로서는 융점에 근거해 Au-(Sn, Ge, Si)계, Bi-Ag계, Zn-(Al, Sn)계의 극히 제한된 합금계만이 보고되어 왔다. Au계 솔더는 현재 플럭스를 사용하지 않는 광학, 디스플레이 분야 등 고부가가치 공정에 사용되고 있으나, 합금가격이 매우 비싸며 가공성이 나빠 대체재료로서는 적합하지 않다. Bi-Ag계 솔더 또한 취성합금으로 와이어 및 박판으로 가공하는데 어려움이 크며, 솔더로서 중요한 특성중 하나인 전기전도도 및 열전도도가 나쁜 편이다. 이에 비해, Zn계 합금은 비교적 낮은 합금가격, 적절한 가공성과 뛰어난 인장강도, 우수한 전기전도도 및 열전도도를 지녀, 고온용솔더 대체재료의 유력한 후보로 생각된다.이전 연구에서, 필자의 연구그룹은 Zn-Sn계 합금을 고온용 무연솔더로서 제안한 바 있다. Zn-Sn계 합금은 충분히 높은 융점과 함께, 금속간화합물이 없는 미세조직, 우수한 기계적 특성, 높은 전기전도도 및 열전도도 등의 장점을 나타내었다. 본 연구에서는 기초합금특성상 고온솔더로서 다양한 장점을 지닌 Zn-30wt%Sn합금을 고온용 솔더의 대표적인 적용의 하나인 다이본딩에 적용하여, 접합부의 강도 및 미세조직, 열피로 신뢰성에 대해 분석을 함으로서 실제 공정에의 적용가능성에 대해 검토하였다. Zn-30wt%Sn을 이용해 Au/TiN(Titanium nitride) 코팅한 Si다이를 AlN-DBC(aluminum nitride-direct bonded copper)기판에 접합한 결과, 양측에 완전히 젖은 기공이 없는 양호한 다이접합부를 얻었으며, 솔더내부에는 금속간화합물을 형성하지 않았다. Si다이와의 계면에는 TiN만이 존재하였으며, Cu와의 계면에는 Cu로부터 $Cu_5Zn_8,\;CuZn_5$의 반응층을 형성하였다. 온도사이클시험을 통한 열피로특성평가에서, Zn-30wt%Sn를 이용한 다이접합부는 1500사이클 지점에서 Cu와 Cu-Zn금속간화합물의 사이에서 피로균열이 형성되며, 접합강도가 크게 감소하였다. 열피로특성 향상을 위해 Cu표면에 TiN코팅을 하여 Zn-30wt%Sn 솔더로 다이접합한 결과, Si다이와 기판 양측에 TiN만으로 구성된 계면을 형성하였으며, TEM관찰을 통해 Zn-30wt%Sn과 극히 미세한 접합계면이 형성하고 있음을 확인하였다. Zn-wt%30Sn솔더와 TiN층의 병용으로 2000사이클까지 미세조직의 변화 및 강도저하가 없는 극히 안정된 고신뢰성의 다이접합부를 얻을 수가 있었다.

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Resistance to Weathering with Materials for fisheries Facilities 1. Photodegradation Mechanisms of Netting Twines for Fisheries Facilities (수산시설용 재료의 내후성에 관한 연구 1.그물실의 자외선 열화기구)

  • 김태호
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.1
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    • pp.45-53
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    • 2000
  • To analyze the photodegradation mechanism of materials for fisheries facilities which stand for considerable time immediately under or even partly above the water surface, such as cage collar, cage net, stationary fishing gear, egc. after 900 hours exposure, weathering experiments on 3 kinds of netting twines like dyed polyethylene(PE) and nylon, and non-treated high strength PE(Hi-PE) were carried out by using xenon light source. The results obtained are as follows : It was observed by scanning electron micrograph(SEM) that a good protection by pigments was obtained in PE and nylon specimen, while crack was rapidly progressed at the surface of Hi-PE one owing to etching by UVR. There was a little increase in density resulting from reorientation of polymer chain, chain scission, etc. in Hi-PE specimen. A wide angle X-ray diffraction showed that 3 kinds of specimens had no fundamental changes in polymer crystalline structure considering each 2$\theta$ of diffraction peak. Remaining tenacity of netting twines was in order of PE, nylon, and Hi-PE after having been exposed to the effect of 900 hours. PE and nylon treated with stuffs were shown to be more resilient than non-treated Hi-PE as confirmed by SEM.

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Crystallization Behavior and Mechanical Properties of High Density Polyethylene/metallocene catalyzed Poly(ethylene-co-octene) Blends (고밀도 폴리에틸렌/폴리에틸렌-옥텐 공중합체 블렌드의 결정화 거동 및 기계적 물성에 관한 연구)

  • Son, Younggon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.3108-3113
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    • 2013
  • Compatibility between mLLDPE and HDPE was investigated by observing the crystallization behavior and mechanical properties of their blends. HDPE and mLLDPE blends were prepared by a melt-blending with compositions of 100/0, 80/20, 60/40, 40/60/ 20/80 and 0/100. Four different mLLDPEs containing various octene contents (4.1, 6.8, 9.8 및 12.5 mol.%) were investigated. The melting temperature and crystallization peak temperature of the blends were measured by DSC and the mechanical properties were measured in an universal testing machine. By observation that the melting and crystallization peak temperatures of one component were affected by its counterparts, it was revealed that HDPE and mLLDPE are miscible or at leat partially miscible at molten state. It was also found that the crystalline phase of mLLDPE contains HDPE crystals. However. it was not clear that mLLDPE was cocrystalized in the crystalline phase of HDPE. By various investigation with DSC and mechanical properties, it was concluded that the compatibility between mLLDPE and HDPE decreases with the octene content in the mLLDPE.

Study on the Displacement of Crib Wall System (Crib Wall System 변위해석에 관한 연구)

  • Kim, Doo-Jun;Lee, Song
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.3
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    • pp.201-209
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    • 2002
  • Crib wall system is one of segmental crib type wall. Crib walls are constructed from separate members with no bonds between them other than frictional. The wall units are divide into two main types termed headers and stretchers. The headers run from the front to the back of the wall, perpendicular to the wall face. The cells are created by forming a grid by stacking individual wall components known as headers and stretchers. The body of wall consists of a system of open cell which are filled with a granular material. The design of crib retaining wall is usually based on conventional design methods derived from Rankine and Coulomb theory so that is able to resist the thrust of soil behind it, because it may be assumed that the wall acts as a rigid body. However, deformation characteristics of crib walls cannot be assumed as monolithic. They consist of individual members which have been stacked to creat a three dimensional grid. Therefore, the segmental grid allows relative movement between the individual member within the wall. The three dimensional flexible grid leads to stress distribution by interaction behavior between soil and crib wall. Therefore, in this study, in order to analysis the trends of deflection of crib wall system, new numerical models based on the results of Brandl's full scale test are introduced for design concept.

Development of Green Rehabilitation Material for Rock and Abandoned Mine Debris Slopes (폐광산 암반 및 폐석사면에 적합한 친환경 식생복원 소재 개발에 대한 연구)

  • Jung, Mun-Ho;Ryu, Jong-Heum;Kim, Tae-Heok;Lee, Hak-Joo;Choo, Chang-Oh;Shin, Youn-Soo;Jeong, Gyo-Cheol
    • The Journal of Engineering Geology
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    • v.22 no.4
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    • pp.439-448
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    • 2012
  • The aim of this study is to develop eco-friendly, fundamental technology for vegetative restoration of barren lands using green rehabilitation material, for the stabilization of abandoned mine debris slopes and depository slopes composed of rock fragments. It is expected that such methods would help to improve the negative view of artificial slopes that remain following mining activity, while also contributing to slope stabilization and prevention of the loss of rock fragments and the dispersion of tailings. We tested the tensile strength and tear strength of various materials, including commonly used natural coir material, natural fibers, and synthetic textile materials with enhanced durability. In conclusion, there is the possibility that natural coir can be used as an eco-friendly material in vegetation restoration, while its durability in natural conditions can be improved by controlling the degree of knot convolution and by antibacterial treatment against biodegradation.