• Journal of the Korean Crystal Growth and Crystal Technology
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• v.22 no.3
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• pp.158-163
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• 2012

The purpose of this study is to improve recycling rate of the coal reject ash by investigating bloating mechanism for artificial lightweight aggregate of reject ash. In this study, we use reject ash (R/A) and dredged soil (D/S) as raw materials. The artificial lightweight aggregates were formed by plastic forming (${\phi}$ = 10 mm) and sintered by temperature raising method at different temperatures (between 1200 and $1275^{\circ}C$). The physical properties of the aggregates such as bulk specific gravity, adsorption and microstructure of surface and cross-section are investigated with the sintering temperature and rate of R/A-D/S contents. As the result of the bulk specific gravity graphs, we can found out the inflection point at content of R/A 80 wt.%. From the microstructure images, we considered the artificial lightweight aggregates content of R/A over 80 wt.% are distributed numerous uniform micro-pores by vitrification without Black Core and the artificial lightweight aggregates of R/A below 80wt.% are distributed macro-pores with Black Core.

• Journal of the Korea Concrete Institute
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• v.13 no.2
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• pp.114-122
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• 2001

The purpose of this study was to manufacture sintered lightweight aggregate using paper sludge ash and to evaluate the qualities of the aggregate according to various mix proportions, conditions of pelletization and sintering. The paper sludge ash alone, due to its mineral and chemical compositions could not gain suitable expansion and strength. Hence, it was essential to add mineral additives such as clay, fly ash etc. The optimum muting ratio range determined in this study is as follows , paper sludge ash 30∼50 %, clay 30∼50 %, fay ash 0∼40 %, Paper sludge 0∼10% and hematite 2∼3 %(for manufacturing lightweight aggregate both for non-structural and structural concrete). It was possible to manufacture various lightweight aggregate whose dry specific gravity ranged about from 0.6 to 1.4 by using this optimum mixing ratio. From the test results of the qualities of aggregate, it showed that the 10% granules crushing value test and water absorption percentage ranged about 5∼10 ton and 10∼20%. Thus, it was favorably comparable to those of the imported aggregate. The manufactured lightweight aggregate could be used for structural concrete and non-structural concrete.

• Proceedings of the KAIS Fall Conference
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• 2012.05b
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• pp.597-599
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• 2012

인공경량골재의 제조기술 국내외 동향을 파악하기 위하여 특허 검색사이트인 KIPRIS에서 국내, 일본 및 미국의 관련 특허를 조사 분석하였다. 특허 검색을 위해 발명의 명칭에서 키워드로 국내 특허는 "경량골재"를 사용하고 일본과 미국의 특허는 "Lightweight Aggregate"를 사용하였으며 내용의 검토를 통하여 최종적으로 선정된 국내 34건, 일본 151건 및 미국 32건 총 217건의 특허기술을 대상으로 분석을 실시하였다.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.25 no.5
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• pp.199-204
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• 2015

In this study, prevention methods of radial cracks generated inside of artificial lightweight aggregate made of reject ash and dredged soil were investigated. The reject ash and dredged soil had mixed with weight ratio of 7 : 3 and formed to spheric shape of 5~20 mm diameter, then, the aggregates were manufactured using flash sintering method at $1200^{\circ}C$ for 10 min. The formation of radial cracks in the aggregates were suppressed as the size of specimen decreased. Also, the addition of silica to aggregates had prevented generation of the radial cracks. As the size and the amount of silica powder added increased, the development of radial cracks was constrained. Therefore the artificial lightweight aggregate manufactured in this study expected to be applicable to many fields such as construction and environmental usages. Also it is expected to contribute greatly to increase the recycling rate of reject ash and dredged soil.

• Journal of the Korea Concrete Institute
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• v.16 no.6 s.84
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• pp.751-757
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• 2004

Artificial lightweight aggregates and solids were manufactured with coal ash(fly ash, bottom ash). In order to apply alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate to concrete, several experimental studies were performed. Thus, it can be noticed the optimal mix proportion, basic characteristies, mechanical properties and environmental safety of alkali-activated coal ash(fly ash, bottom ash) solid and alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate. Also, the freezing-thawing test property of concrete using the alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate was investigated. As a result, the optimal mixing proportion of coal ash(fly ash, bottom ash) solid to make alkali-activated artificial lightweight aggregates was cement $10\%$, water glass $15\%$, NaOH $10\%$, $MnO_2\;5\%$. Alkali-activated coal ash(fly ash, bottom ash) solid can achieve compressive strength of 36.4 MPa, at 7-days, after the paste was cured at air curing after moist curing during 24 hours in $50^{\circ}C$. Alkali-activated coal ash(fly ash, bottom ash) artificial lightweight aggregate that do impregnation to polymer was improved $10\%$ crushing strength $150\%$, and was available to concrete.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.22 no.5
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• pp.254-259
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• 2012

The mechanical property enhancement was studied using fly ash produced from fluidized bed type boiler in power plant, which contains a lot of Ca component being used to carbonate for $CO_2$ fixation in the lightweight aggregates made of cement and some portion of fly ash as a cement substitution under the supercritical condition. Specimens having various fly ash substitution rates and curing periods were carbonated under the supercritical condition at $40^{\circ}C$. The weight change rate, carbonation rate by TG/DTA analysis, 1% Phenolphthalein test, specific gravity and mechanical compression strength test were performed to observe the mechanical property enhancement of the cemented materials after carbonation under the supercritical condition and to make sure those could be classified as lightweight aggregates having specific gravity under 2.0.

• Journal of the Korea Construction Safety Engineering Association
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• s.33
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• pp.34-37
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• 2005

• Proceedings of the Korea Concrete Institute Conference
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• 2009.05a
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• pp.335-336
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• 2009

In this study, the properties of lightweight concrete which is beneficial to cost and technique by reducing self weight of structure member was carried out basic research. The unit weight, compressive strength, splitting tensile strength test have been conducted with producting plain concrete, lightweight aggregate concrete type I and type II to check the basic properties. The compressive strength of 21MPa was obtained easily by using lightweight aggregate concrete and addition of silica fume increase the compressive strength slightly. To use lightweight aggregate concrete for civil engineering structure, systematic and rigorous studies are necessary.

• Journal of the Korean Ceramic Society
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• v.38 no.9
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• pp.811-816
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• 2001

The influence of the incinerated ash and additives on glass phase formation of lightweight aggregate, weight-lightening, and the bloating mechanism was investigated. Clay was used as base materials and incinerated ash was added from 0 to 30wt%. The additives such as $Na_2CO_3,\;CaCo_3,\;K_2CO_3,\;MgCO_3$, and a little amount of waste oil were added to the mixed body. In clay/incinerated ash/additive system, it turned out that $CaCO_3\;and\;MgCO_3$ were the components for glass phase formation and $Na_2CO_3$ was the component for both glass phase formation and weight-lightening. The small addition of waste oil from 0.5wt% to 3.0wt% affect on the bloating of aggregate. Incinerated ash had a good effect on the glass phase controlling. The most effective condition controlling glass phase and bloating of aggregate was 10wt% incinerated ash, 2wt% waste oil at 1200$^{\circ}$C. The bloating mechanism of lightweight aggregate is as follows; 1) micro-crack formation caused by thermal-shock and gas generation from inside of aggregate, 2) volume expansion by glass phase formation on the aggregate surface and rapid gas bloating inside of aggregate, 3) densification after bloating.

• Journal of the Korea Institute of Building Construction
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• v.18 no.3
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• pp.211-218
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• 2018

This study examined the reliability and revision necessity of concrete standard specifications based on the comparisons with test data obtained by using domestic artificial lightweight aggregates and the contents specified in different foreign specifications including ACI 211.2, ACI 213, ACI 301, JASS 5 and CEB-FIP. To achieve the continuous particle distribution of domestic fine lightweight aggregates, the partial addition of natural sand with the maximum size of 2.5mm was required. To control the segregation and excessive bleeding in the fresh lightweight concrete, the current limitations on the water-to-binder ratio and unit water content need to be modified using lower values. In particular, a rational mixture proportion approach of lightweight concrete needs to be established for the targeted requirements of initial slump, 28-day compressive strength, air content and dry unit weight. Ultimately, significant revision of the concrete standard specifications is required considering the characteristics of domestic artificial lightweight aggregates.