• 한국정밀공학회지
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• 제16권2호통권95호
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• pp.218-224
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• 1999

In the feed drive systems of machine tools that consist of many mechanical components such as motor, coupling, ballscrew, nut or table, a torsional vibration is often generated because of its elastic elements in torque transmission. Generally, the accuracy of motion control system is strongly influenced by the dynamic behavior of coupled transmission components. Especially, a torsional vibration caused by the elasticity of mechanical elements might deteriorate the quick movement of system and lead to shorten the life time of the mechanical transmission elements. So, it is necessary to analyze the electromechanical system mathematically to optimize the dynamic characteristics of the feed system. In this paper, the mathematical model of a feed drive system was developed and its mechanical characteristics were analyzed on the basis of the proposed model. The design concepts of speed control loop to stabilize a feed drive system were also proposed.

• 한국가스학회지
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• 제18권6호
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• pp.45-50
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• 2014

본 논문에서는 산업기계 및 로봇산업에 적용할 수 있는 직선 정밀 이송 장치의 구동부를 설계하였다. 동력의 전달방향 및 출력특성은 기존의 Rack-Pinion 타입과 유사하나 구동부에 대하여 새로운 Pin-Pinion Gear 타입을 적용시켜 랙 모듈화를 통한 무한 길이 확장성을 구현하고 고속이송 및 설치의 편의성을 확보할 수 있으며 이러한 Pin-Pinion Gear의 최적물림을 위한 Cycloid 치형 해석을 하였다. 그 결과 Cycloid 치형으로 설계시 핀과 피니언 기어의 백래쉬 및 물림 특성이 적합하여 정밀제어가 가능한 치형으로 분석되었다.

• 대한기계학회논문집B
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• 제40권5호
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• pp.313-319
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• 2016

액체가 부분적으로 채워져 있는 용기에서 발생하는 슬로싱 현상을 이해하고 이를 효과적으로 제어하는 것은 매우 중요하다. 선행 연구들이 대부분 사인파형(sinusoidal) 가진에 의한 슬로싱 및 공진 현상에 관심을 가진 반면, 본 연구에서는 산업 현장에서 액체 용기를 빠르게 이송시킬 때 발생하는 슬로싱을 이해하고 억제하고자 하였다. 즉, 사각 용기를 수평방향으로 빠르게 이송시킬 때 발생하는 2상 유동을 수치해석으로 구한 후, 용기의 속도 프로파일(특히 가속 및 감속 시간)이 슬로싱에 미치는 영향을 분석하였다. 그 결과 용기의 가감속 시간이 1차 모드 고유주기의 정수배가 될 때 슬로싱이 상당히 억제되는 것을 관찰하였고, 이는 슬로싱 억제 방안으로 활용될 수 있을 것으로 기대된다.

• 대한기계학회논문집A
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• 제32권12호
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• pp.1088-1095
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• 2008

5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of tool path, tool posture, feedrate control at a tool tip and post-processing. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various tool paths, tool postures, and feedrate types. Machining experiment on AL7075 for impeller is performed to define suitable machining condition, and measurement of surface roughness on machined surfaces depended on each machining condition is performed. By defining suitable machining condition, we should have conclusion as improving the surface quality in the aspect of surface roughness and machined shape of surface.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.333-334
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• 2006

A novel mathematical modeling in web transport systems for Continuous Annealing Processes (CAP) is proposed. Despite of thermal and weight effects in dynamics of web transport systems, the conventional mathematical model does not consider those effects. Disregard of these effects causes the low manufacturing quality of webs in CAP. In order to improve the manufacturing quality of webs in CAP, moreover, precise tension control is required based on the mathematical model. Therefore, an advanced mathematical model considering thermal and weight effects in CAP should be established. The effectiveness of a novel mathematical model is evaluated by comparing the performances of the PI tension control system based on the proposed mathematical model with that based on the conventional one through the computer simulation.

• 한국산학기술학회논문지
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• 제15권2호
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• pp.638-645
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• 2014

컨테이너 물동량 증대에 따라 항만 내 타부두 간 환적 물동량 수요가 크게 증대되었으나, 기존 YT 방식의 타부두 환적은 이를 효율적으로 뒷받침하지 못하고 있다. 본 논문은 컨테이너항만의 경쟁력 향상을 위한 컨테이너 대용량 이송장치 개발방안을 제시하였다. 시스템 대안의 장단점 분석과 국내 터미널 운영형태를 고려하여 2단적재 다중 편성시스템(DMTS)을 최종 대안으로 선정하였다. DMTS 회전반경은 13.5m로, 국내 기존 항만의 layout에서 즉시 운용 가능할 것으로 판단된다. 특허분석을 통하여 DMTS 핵심기술 항목으로서 현가 조향장치 최적설계, 동력 및 동력전달 장치, 주행제어 및 안전감시장치, 그리고 트레일러 간 연결기 등을 도출하였다. DMTS는 국내 수출입 항만에 적용하는데 문제가 없으며 단위 수송용량이 높아 운영 효율성 개선에 기여할 것으로 판단된다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2007년도 제38회 하계학술대회
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• pp.1122-1123
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• 2007

최근 반도체 및 FPD(Flat Panel Display) 산업에서 글라스의 사이즈와 무게가 증가함에 따라 물류 이송 시스템의 전원장치인 비접촉 공진 DC/DC 컨버터의 크기와 용량이 증가하는 추세이다. 또한, 클린룸의 규모가 커짐에 따라 물류 이송 시스템인 Stocker 시스템의 사이즈가 커지고 길이가 장거리화 되고 있다. 이에 생산수율을 높이기 위해 Stocker 시스템의 전체 택타임(Tact Time)을 줄이기 위한 방안으로 차세대 Stocker 시스템의 속도를 증가하도록 요구되어 지고 있다. 따라서 본 논문은 차세대 Stocker 시스템의 속도 증가에 대한 전원장치인 비접촉 공진 DC/DC 컨버터를 제안하고, 제작하여, 차세대 Stocker 시스템의 전체 택타임에 대한 비접촉 공진 DC/DC 컨버터의 제어방법과 효율에 대하여 검증하였다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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• pp.1407-1410
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• 1997

Advanced sensor design and filtering technology have been studied to obtain information for condition monitoring and diagnostics inmachining processes. To develope and economic monitoring system in end milling processes, indirect and reliable type of cutting force estimators were required. In this paper, an estimation method of cutting forces during end milling processes was studied through the measurement of current signals obtained from spindle and feeddrive motors. Cutting force and torque models were derived from the cutting geometry in down milling processes. Relationships between motor currents and cutting forces were also developed in the form of AC and DC components from the developed force models. The validity of the cutting force estimator was confirmed by the experiments under various cutting conditions.

• 한국생산제조학회지
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• 제9권5호
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.321-327
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• 1993

In order to maintain the cutting force at a desired level during peripheral end milling processes in spite of variation of the depth of cut and other machining conditions, a feedrate override. Apaptive Control Constraint (ACC) system are developed. Feedrate override was accomplished by a developed MMC board and PMC interface techniques. Nonlinear model of the cutting process was linearized as an adaptive model with time varying paramrters. Integral type estimators were introduced for on-line identification of cutting and control parameters in peripheral and milling processes. Zero Order Jold (ZOH) type degital control methodology which uses pole-placement concepts was applied for the ACC system. Performance of the developed ACC system was confirmed on the vertical machining center equipped with FANUC OMC for a large amount of experiment