• Title/Summary/Keyword: 응력 측정

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Residual Stress Analysis of New Rails Using Contour Method (굴곡측정법을 이용한 신 레일의 잔류응력 분석)

  • Song, Min Ji;Choi, Wookjin;Lim, Nam-Hyoung;Kim, Dongkyu;Woo, Wanchuck;Lee, Soo Yeol
    • Journal of The Korean Society For Urban Railway
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    • v.6 no.4
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    • pp.393-399
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    • 2018
  • It is well recognized that residual stresses of the rails, generated from the manufacturing process including roller straightening and heat treatment, play an important role in determining fatigue and fracture properties of the rails. Thus, it has been a challenge to measure the residual stresses accurately. In this work, contour method was employed to evaluate the residual stresses existing in interior of the rails. The cross section perpendicular to the longitudinal direction of the rail was cut at a very slow rate using electric discharge machining (EDM), after which a laser-based flexural measuring instrument enabled us to precisely measure the flection of the cross section. The measured data were converted into the residual stresses using the commercial finite element package, ABAQUS, through a user-defined element (UEL) subroutine, and the residual stresses of the new rails (50N, KR60, UIC60) with three different specifications were compared.

Alloy 690 제1열 시제전열관의 U 굽힘가공에서 치수평가 및 표면잔류응력

  • 김우곤;이창규;장진성;국일현;이동희;주영한
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.110-117
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    • 1997
  • Alloy 690 제1열 시제 전열관을 U 굽힘 가공할 시 전열관에 도입된 표면 잔류응력 및 굽힘 단면에서 치수변화 (벽두께, 진원도)를 위치별로 측정하여 평가하였다. 외측호(extrados)의 표면 잔류응력은 $\psi$=0$^{\circ}$에서 축 방향 응력이 -319 MPa (압축)로 가장 높았으며, 내측호(intrados)는 $\psi$=0$^{\circ}$, 160$^{\circ}$ 위치인 천이영역 부관에서 응력 변화가 크게 되는 경향을 보였다 측면(flank)은 인장 잔류응력으로 $\psi$=90$^{\circ}$(apex)에서 최대 190 MPa 로 축방향 응력으로 나타났다. 잔류응력치는 벽두께 보다는 진원도 변화와 일치되어 나타났으며, 시제 전열관의 벽두께 및 진원도는 ASTM의 치수 허용치 내에 포함되는 것으로 평가되었다. 잔류응력 측정은 스트레인 게이지를 이용한 구멍뚫기 방법 (Hole-Drilling Method)을 사용하였다.

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Instrumented Indentation Technique: New Nondestructive Measurement Technique for Flow Stress-Strain and Residual Stress of Metallic Materials (계장화 압입시험: 금속재료의 유동 응력-변형률과 잔류응력 평가를 위한 신 비파괴 측정 기술)

  • Lee, Kyung-Woo;Choi, Min-Jae;Kim, Ju-Young;Kim, Kwang-Ho;Kwon, Dong-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.306-314
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    • 2006
  • Instrumented indentation technique is a new way to evaluate nondestructive such mechanical properties as flow properties, residual stress and fracture toughness by analyzing indentation load-depth curves. This study evaluated quantitatively the flow properties of steels and residual stress of weldments. First, flow properties can be evaluated by defining a representative stress and strain from analysis of deformation behavior beneath the rigid spherical indenter and the parameters obtained from instrumented indentation tests. For estimating residual stress, the deviatoric-stress part of the residual stress affects the indentation load-depth curve, so that by analyzing the difference between the residual-stress-induced indentation curve and residual-stress-free curve, the quantitative residual stress of the target region can be evaluated. The algorithm for flow property evaluation was verified by comparison with uniaxial tensile test and the residual stress evaluation model was compared to mechanical cutting and ED-XRD results.

Analysis of Composite Pile Behavior under Lateral Loadings (수평재하에 따른 복합말뚝의 거동분석)

  • Hwang, Taik-Jean
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1396-1404
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    • 2012
  • A composite pile consisted of a concrete lower part with a steel tubular pile at upper part was installed by pre-drilling method. Seven pairs of strain gauges and inclinometer were attached on the pile in order to measure stresses and displacement along the pile during the lateral loading test. The results of instrumentation were analyzed using various theoretical approaches. The back analysis showed that the measured stresses were smaller than those of the calculated. The maximum stress is measured at the steel upper part and decreased rapidly with depth of the pile. The calculated lateral displacement along the pile provide very good agreement with the measured values if the coefficient of subgrade reaction is selected properly. The design concept of a composite pile is verified by the measured stresses and displacement which is within the tolerable limits of the pile.

Hysteresis Loops of cement Paste Measured by Oscillatory Shear Experiments (동적전단유동하에서 측정된 시멘트 페이스트의 히스테리시스곡선)

  • L. Erwin
    • The Korean Journal of Rheology
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    • v.5 no.2
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    • pp.99-108
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    • 1993
  • 시멘트 페이스트의 비선형적 점탄성 거동을 연구하기 위해 동적인 전단 유동 시험 이 수행되었다. 전단응력과 전단변형 또는 전단변형율간의 관계를 보여주는 히스테리시스 곡선을 얻기 위하여 전단응력이 연속적으로 측정되었다. 이는 기존의 주파수 혹은 변형의 증가에 의한 실험(frequency or strain sweep experiment)과는 달리 저자에 의해 수정된 점 성계(HAAKE Model RV20/RC20/CV20N)의 조정프로그램을 이용하여 수행되었다. 동적 전 단유동시험에서 얻어진 히스테리시스곡선은 시멘트 페이스트가 전단변형을 받는 동안 선형 탄성, 입자간 연결고리의 파괴 및 점성유체 거동을 보여준다. 측정된 항복전단응력은 전단변 형율의 증가에 따라 파우어함수(Power low equation)에 의해 증가함을 보여준다.

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Measuring Firmness of Bread with a Simple Proximity Sensor Method (선형 근접 센서를 활용한 식빵의 물성 측정에 관한 연구)

  • 최부돌
    • The Korean Journal of Food And Nutrition
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    • v.7 no.3
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    • pp.213-218
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    • 1994
  • 본 연구는 식품의 물성을 측정하기 위한 한 가지 방법으로 50 변위를 아주 정밀하게 직선적으로 측정이 가능한 linear proximity sensor(선형 근접 센서)를 활용하여 식빵의 굳기를 측정하였다 선형 근접 센서를 장착한 기구로 몇 가지 응력(0.376, 0.543, 0.769 kPa) 하에서 식빵의 온도와 수분 함량에 따른 변형을 컴퓨터 자동 자료 수집 장치를 통하여 on-line 상태로 매초마다 자료를 수집하여 컴퓨터 자료 분석 program으로 그래프를 얻었다. 식빵에 적용한 응력과 strain의 비율은 응력이 클수록 그 값이 커지는 비 선형 점 탄성체의 성질을 보였다. 이 측정 기구는 좁은 온도범위와 작은 수분함량의 차이에 따른 식빵의 굳기의 정도에 현저한 차이가 있음을 관찰할 수 있었다. 선형 근접 센서를 활용한 이 기구는 간단하면서도 정밀하게 동적으로 식품의 물성을 측정할 수 있었고, 높은 반복성을 나타내었다. 또한 수집된 자료는 점 탄성체의 특성을 설명하는 기계적인 모형으로 나타낼 수 있었다. Inokuchi의 방법을 적용하여 식빵의 물성을 모형화 하면 용수철과 완충 장치의 조합으로 나타내는 Burger's 모형에 잘 일치하였다. 본 측정 장치는 설치와 사용이 간단하여 식빵과 같은 연 식품의 물성을 측정하는데 활용이 용이하였다.

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Stress Distribution of a Crane Hook by Photoelasticty Using 4-step Phase Shifting Method and finite Element Method (광탄성 4단계 위상 이동법과 유한요소법에 의한 크레인 훅의 응력분포 비교)

  • Baek, Tae-Hyun;Kim, Whan;Lee, Chun-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.1
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    • pp.38-44
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    • 2004
  • An experimental study for a crane hook was performed to investigate the stress distribution along a certain line where the maximum and minimum stresses to be developed. On this line, the isoclinic fringe and/or principal stress direction is constant. The crane hook was modeled into a 2-dimensional plate made of urethane rubber called 'Photoflex' The Photoflex is very sensitive to a load and has low photoelastic fringe constant. The Tardy compensation method with the fringe sharpening process and the 4-step phase shifting method, was used for the photoelastic technique. Experimental results by photoelasticity were compared with the calculated stresses from the simple curved beam theory and tile finite element analysis. Ail the results were close to each other.

Analysis of Stress Distribution of a Curved Beam Using Photoelasticity (광탄성법을 이용한 곡선보 평판의 응력분포 해석)

  • Baek, Tae-Hyun;Kim, Myung-Soo;Kim, Soo-Il
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.3
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    • pp.200-206
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    • 1999
  • This paper describes the stress analysis of a curved beam by using photoelasticity. In order to measure accurate isochromatic fringe orders at certain locations. fringes are doubled and sharpened by digital image processing. After fringe multiplication and sharpening. fringe orders can be read as a quarter order interval (N=0, 1/4, 2/4, 3/4,...). The results obtained from photoelastic experiment are compared with those calculated by using theory. Two results are agreed well even though there are some scatter bands with maximum 8 percent for the results of photoelastic measurements and theoretical calculation. Difference may be occurred due to the slight misalignment of the direction to which axial load is applied in photoelastic experiment. It is confirmed that accurate measurement of stress distribution can be possible by using the techniques of fringe multiplication and sharpening in photoelasticity.

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Zircaloy의 요드 응력부식균열 속도 측정

  • 류우석;홍준화;국일현
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.188-192
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    • 1996
  • 재결정 Zircaloy-2의 요드에 의한 응력부식균열의 전파속도를 직류전압강하측정법 (DCPD, Direct Current Potential Drop)을 이용하여 측정하고 임계응력집중계수( $K_{ISCC}$)를 구하였다. 임계요드농도 이상인 0.01 MPa의 요드농도에서, $K_{ISCC}$는 300 $^{\circ}C$의 경우 약 15 MPa√m, 350 $^{\circ}C$의 경우 약 12 MPa√m의 응력계수였으며, plateau 구역에서의 균열속도는 $10^{-4}$~ $10^{-3}$ mm/sec 영역이었다.

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A Study on the Evaluation of Thermal Stress of Massive Concrete Structure (매스콘크리트구조물의 온도응력평가에 관한 연구)

  • 강석화;정철헌;정한중;이용호;박칠림
    • Magazine of the Korea Concrete Institute
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    • v.7 no.2
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    • pp.126-135
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    • 1995
  • Thermal cracks are occured when thermal stress due to the hydration of cement exceeds the tens~le strength of concrete. Since crackmg causes poor durability of concrete, the effect of ther ma1 cracking should be includod for the design and construction of massive concrete structures. In this study, an experiment is performed for the investigation of time dependent thermal stress history. In order to evaluate thermal stress. two methods are employed. One 1s the evaluation method of thermal stress based on the measurement from embedment stram gauge with non-stress strain gauge and the other 1s based on the measurement from concrete stress gauge. As a result of this study, the value corrected by the former shows good agreement with the latter. The validity of the proposed method for the evaluation of thermal stress 1s explored.