• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.7
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• pp.612-617
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• 2011

An experimental study was carried out for the Elbrodur-NIB(copper alloy) at room temperature under stress-controlled uniaxial fatigue loading with and without mean stress. As a result, the effects of stress amplitude, mean stress and stress rate on ratcheting behavior were investigated. The ratcheting strain increased with increasing stress amplitude for a given mean stress, and with mean stress for a given stress amplitude. But, the ratcheting strain decreased as the stress rate increased. The three mean stress models were investigated and the mean stress models of Smith-Watson-Topper and Walker yielded good correlation of fatigue lives in the life range of $10^2-10^5$cycles.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2016.11a
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• pp.101-101
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• 2016

DLC(Diamond Like Carbon)막은 그 물성의 다양함으로 인하여 산업기계, 금형, 공구, 광학 및 수송기기의 파워셀 부품등 많은 산업분야에 활용되고 있다. 일반적으로 DLC막은 증착에 사용되는 카본의 원료에 따라 크게 두 가지로 나눌 수 있는데, 이는 탄화 수소계 가스(CxHy)를 사용하여 증착된 a-C:H(amorphous Hydro-Carbon)과 고체 카본을 사용하는 a-C(amorphous Carbon)이다. 또한 a-C 중 진공 아크 공법으로 제작된 막(ta-C : tetrahedral amorphous-Carbon)은 다이아몬드 성분인 sp3의 분률이 높아, 그 경도는 40 - 85 GPa 이상이며, 무수소화로 500도 이상의 고온에서도 그 물성의 변화가 적어 그 활용도가 높아지고 있다. 하지만 높은 경도와 더불어 막의 잔류응력이 높아 3 um 이상 후막화하는 것은 어렵다. 이는 높은 잔류응력으로 인한 막의 증착시, 막 자체가 파손되거나, 기판과 막사이의 계면 밀착력이 약하여 박리되거나, 또는 높은 밀착력으로 인하여 모재가 파손되는 등 다양한 문제를 발생한다. 본 연구에서는 이 고경도 무수소 DLC막(ta-C)의 후막화하는 방안으로 주요 코팅 변수와 잔류응력과의 관계를 에너지 관점에서 파악하고 이를 활용 잔류응력을 제어하여 할 수 있는 방법을 제시하고자 한다.

• Journal of Korean Society of Steel Construction
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• v.16 no.4 s.71
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• pp.479-492
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• 2004

When U-ribs of steel deck plates are connected at the field, overhead welding should be done with backing strips. Misalignments may occur and lead to eccentric moments as well as high stress concentrations at welded joints. In this study, stress analyses and fatigue tests were carried out. Stress analyses for U-ribs' welded joints with backing strips were performed with different misalignments, root shapes, root gaps, and backing strip sizes. From the stress analyses, the stress concentration factors increased with increasing misalignments and root gaps. With the fixed misalignments and root gaps, the stress concentration factors obtained in the case of the semi-circle root shape were lower than those in the case of the right-angle root shape. It was verified that backing strip sizes have little influence on stress concentration factors. The fatigue tests for U-ribs' welded joints with backing strips indicated that increased misalignments shorten fatigue life drastically and cracks usually initiate at the root of the base metal and are propagated to the weld bead surface. Based on the results of the stress analyses, root-shape control methods were developed to mitigate stress concentration by changing welding condition control, radius curvature, and flank angle.

• Ceramist
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• v.5 no.1
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• pp.23-23
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• 2002

• KSCE Journal of Civil and Environmental Engineering Research
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• v.14 no.4
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• pp.771-781
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• 1994

The heat generation of cement causes the internal temperature rise and volume change at early age, particulary in massive concrete structures. As the results of the temperature rise and restraint conditions, the thermal stress may induce cracks in concrete. Therefore, the prediction of the thermal stress is very important in the design and construction in order to control the cracks developed in mass concrete. In case of young concrete, creep effect by the temperature load is larger than that of old concrete. Thus, the effect of creep must be considered for checking the cracks, serviceability, durability and leakage. This paper is concentrated on the development of a finite element program which is capable of simulating the temperature history and the thermal stress considering creep and the modified elastic modulus due to inner temperature change and maturity. The analytical results in the inner parts highest important to control cracks are in good agreement with experimental data. Therefore this study may provide available method to control the cracks.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.5
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• pp.2092-2099
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• 2013

Through the data transfer race in industry since 1990s, the operational speed of optical disk drive(ODD) becomes commonly over 10,000 rpm. Such high speed operation inevitably causes the vibration, which is also the disturbances in the read-write process of pick-up servo-controller. Generally the vibration disturbance problem can be solved by the vibration isolation using the rubber mount and the increase of robustness of the pick-up servo-controller. Optical disk itself has not been targeted for the vibration reduction, because it is manufactured under the standardized format. In this paper we focused on the increase of critical speed of optical disk, that is, the improvement of dynamic characteristics, with the control of residual stresses which are come from the injection molding process. To do this, first, the residual stresses induced from the injection molding process are calculated using finite element method. The major design parameters of the process conditions are flow rate and melt temperature, which control the residual stresses in optical disk. Second, the critical speed of optical disk is calculated with modal analysis considering residual stress distributions. It was found out that the critical speed can be improved by the control of operational parameters in the injection molding process.

• 한국지구물리탐사학회:학술대회논문집
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• 2009.10a
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• pp.198-202
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• 2009

Split Hopkinson pressure bar(SHPB) is used to obtain compressive stress-strain data and deformation characteristics of brittle materials such as rock and concrete. SHPB demands both dynamic stress equilibrium condition and nearly constant strain rate before the failure of the specimen. Pulse shape technique, which places a thin metal disk between launched impact bar and incident bar, should be adopted to satisfy both conditions. In this study, metallic disks with various shapes were used to control the incident impact wave. The results show that the peak value of stress and the length of waves increased with decreasing thickness and diameter of the pulse shaper. In order to investigate shape and strain rate-dependency of the pulse shapers, dynamic compressive stress-strain curves were obtained and analyzed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 1999.10a
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• pp.12-12
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• 1999

온도에 따라 물성치가 변화하는 재료의 열응력 예측은 연속주조공정에 의한 제품 생산에서 중요하다. 연속주조공정에서 금속이 급속히 냉각됨으로 인하여 응력이 크게 발생될 뿐만 아니라 금속 내부에 크랙이 발생될 수 있으며, 이는 최종제품의 품질에 영향을 미칠 수 있다. 따라서 연속주조공정에서 양호한 주조제품을 얻기 위해서는 냉각조건 등과 같은, 주조시 수반되는 여러가지 주조결함의 원인을 제어해 주어야한다. 주조결함에는 주물 주입에 기인하는 결함과 주입 완료 후 응고과정에서 주물의 수축으로 기인하는 결함이 있다. 공기 및 가스의 포집, 개재물의 혼입 등이 전자에 속하며, 응고층 내부의 온도차, 응고수축(solidification shrinkage), 응력변형 등으로 인한 주물변형 및 표면결함 등이 후자에 속한다. 주물의 응고시에 고상화된 영역에서의 온도구배와 시간에 따른 온도변화는 금속내부에서의 열변형으로 인한 열응력을 발생시키고, 이것은 잔류응력이나 크랙 등과 같은 최종제품의 결함의 원인이 될 수 있다.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.13 no.1
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• pp.161-171
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• 1993

The aim of this study is to provide the stress-strain behavior of hardening geological materials such as rock or concrete on three dimensional spaces by using Desai model based on plastic theory. To validate proposed model, truly triaxial tests with high pressure under variety of stress paths in which three principal stresses were controlled independently using concrete materials were performed. The main results are summerized as follows: 1. Various stress paths for hardening materials used are satisfactorily explained by performing the truly triaxial test with high pressure. This is very important to investigate constitutive equations for materials like rock or concrete. 2. Since the proposed yield function is continuous, it avoids the singularity point at the intersection of two function in the previous models, thus, reducing the difficulties for computer implementation. 3. Analytic predictions for yielding behavior on $J_1-{\sqrt{J_{2D}}}$ octahedral and triaxial plane, as well as volumetric strain and stress-strain behavior agree well with experimental results.

• Journal of the Korean Ceramic Society
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• v.36 no.1
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• pp.61-68
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• 1999

To analyze several defects and residual stress in sintering of layer structure materials, multiayer materials with TZP/SUS and ZT/SUS, and bilayer materials with porcelain/alumina and porcelain/Y-TZP were fabricated by sintering method. Multilayer materials prepared by pressureless sintering show the sintering defect such as warping, splitting, cracking originated from the difference of sintering shrinkage between each layer, which could be controlled by the adjustment of number and thickness in interlayer. In tape casting, a certain pressure given during sintering relaxed the sintering defects, specially warping. The residual stress in bilayer was examined with Vickers indentation method. A small tensile stress in porcelain/alumina and a large compressive stress in porcelain/Y-TZP were generated on the porcelain interface due to the thermal expansion mismatch, which affected the strength of bilayer materials. As a consequence, the sintering defects of multilayer materials and the residual stresses of bilayer materials were dominantly influenced on material design and starting material constants.