• Title/Summary/Keyword: 응력보강링

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Integrated Analysis for the Shrink-Fitted Die with Multi stress-Ring of Dissimilar Materials (열박음된 이종재 다중보강링을 갖는 금형의 통합해석)

  • Yoh, Eun-Gu;Lee, Yong-Shin
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.3
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    • pp.40-46
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    • 2001
  • An integrated analysis for the thermo-elastic deformation, fatigue, wear and brittle damage evolution of the shrink-fitted die with multi stress-ring of dissimilar materials is presented. A simple numerical algorithm for the moving elastic boundaries characterizing the contacts of the insert and multi stress-rings is presented. The initial stress distribution in the die due to shrink-fit is considered and the traction at the die surface contacting with the work piece is obtained by analyzing the elasto-plastic deformation of work piece. Elastic analysis of the separate-type die is performed and then the evolution of brittle damage, wear and fatigue life are predicted. This integrated analysis is applied to the extrusion die with two layers of stress-rings and the results are discussed in detail.

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Design of the Prestressed Cold Extrusion Die with Two Stress Rings (이중 보강링으로 예압된 냉간압출 금형 설계)

  • Heo, Gwan-Do;Yeo, Hong-Tae;Ye, Sang-Don
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.77-82
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    • 2000
  • The design of the prestressed cold extrusion die with two stress rings has been performed in this study. The cold extrusion has been simulated by the rigid-plastic FEM. The stress analysis of die has been performed for both after shrink fitting and during extrusion by using the elastic FEM and the Lame's equation. According to the variation of interferences and diameter ratios, the maximum effective stress has been evaluated. As results, interferences and diameters were determined by the minimization of the maximum effective stress of die insert. The comparison of the maximum effective stress between the proposed design and the conventional design has been discussed. It was found that the maximum effective stress in the die insert is considerably affected by the stiffness of the first stress ring.

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Design of High Strength Underground FRP Septic Tank Stiffened by Circular Steel Pipe (원형강관으로 보강된 지중매립형 FRP 개인하수 처리시설의 설계)

  • Cho, Kwang Je;Kim, Sung Bo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.3A
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    • pp.171-181
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    • 2012
  • The design of high strength underground septic tank stiffened by steel pipe is presented and the ultimate behavior is investigated according to the full scale experiments for three types of specimens. The limitation of the current design specification are pointed out and the general design procedure of private sewage treatment facility are newly developed considering thickness of FRP shell, types of steel pipe stiffer and diaphragm wall. The direct tensile and bending test for FRP material of septic tank were performed. The increase effect of ultimate strength due to the circular steel pipe are investigated by the full scale field test and compared with the results by the finite element analysis.

Stress Analyses of the Gimbal Bellows for a Lox Pipe (산화제 배관 김발 주름관 응력 해석)

  • Yoo, Jae-Han;Moon, Il-Yoon;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.477-480
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    • 2011
  • The stress analyses of the 'U'-shaped multi-ply reinforced gimbal bellows under high pressure and rotational displacement loadings are performed at the room and cryogenic temperatures. The bellows are used for the Lox pipe line which connects the combustion chamber with the turbopump of a liquid rocket engine. The distributions of the stress, the strains and the contact pressures are obtained from the finite element analysis considering the geometric non-linearities of the contacts between the plies and the material one of the isotropic plasticity. Those are compared with the stress results from EJMA (Expansion Joint Manufacturing Association) standard. Also, the effects of the operating temperature and the reinforcing ring on the stresses are investigated.

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Tapered Joint Design for Power Transmission of MW-grade Wind Turbine (MW급 풍력발전기 동력전달용 테이퍼 연결장치 설계에 관한 연구)

  • Kang, JongHun;Bae, JunWoo;On, Hanyong;Kwon, Yongchul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1183-1189
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    • 2015
  • This study focuses on the design of the tapered joints of a wind power turbine. The main variables of the tapered joint are the transmitted torque, shaft diameter, contact area of the tapered ring, and tightening torque of the bolts, which applies a compressive pressure from the hub to the shaft. The stress distribution of the taper fit was calculated under axisymmetric plane strain conditions because of the small taper angle. The axial displacement of the clamp can be calculated from the radial elastic deformation and the taper angle. The stress field of each ring is obtained from the cylinder stress equation. To verify the accuracy of the calculation, finite element (FE) analysis was performed, and the results of the calculation and FE analysis were compared. The hoop stress of the tapered surface showed a discrepancy of approximately 10, but the trends of the stress distributions of each component and the relative movement obtained by FE analysis were in good agreement with the analytical calculation results.

Stress Analysis of the Prestressed Dies by Using FEM (유한요소법을 이용한 예압된 금형의 응력해석)

  • Yeo, Hong-Tae;Choi, Young;Hur, Kwan-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.114-122
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    • 1999
  • By using the FEM, a method for the stress analysis of the presented dies has been proposed. In this method, FEM and Lame equation are used for the analysis of the die insert and the stress ring, respectively. The proposed method includes the calculation of the contact pressure between the die insert and the stress ring. To show the validity, the proposed method has been applied to the simple test problem. The results of the stress analysis have been compared with the results of ANSYS, a commercial FE-code. Cold extrusion has been simulated by using the rigid-plastic FEM and the results of the deformation analysis have been used as the input of the die structure analysis. The stress states of the prestressed extrusion die have been obtained. The stress analysis of the die insert with stress rings has also been performed during extrusion.

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