• Title/Summary/Keyword: 유체진동해석

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Optimal Design of Multi-Plate Clutch Featuring MR Fluid (MR 유체를 적용한 Multi-Plate Clutch의 최적설계)

  • Park, Jin-Young;Kim, Young-Choon;Oh, Jong-Seok;Jeon, Jae-Hoon;Jeong, Jun-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.77-83
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    • 2020
  • 4WD technology is being actively applied to passenger cars. Therefore, dry multi-plate clutches are used for transfer cases. On the other hand, dry clutches have problems related to large vibrations and poor ride quality. To solve this problem, this paper proposes a multi-plate clutch with an MR fluid. When fastening the multi-plate clutch in the transfer case, the proposed MR clutch was applied to reduce the shock and friction, which is a key component in a four-wheel-drive system. MR multi-plate clutch has a fluid coupling mode and a compression mode. A torque model equation was derived for the optimal design. The analysis was performed using Ansys Maxwell to optimize the design parameters of the multi-plate clutch. Electromagnetic field analysis confirmed the strength of the magnetic field when the number of disks and plates were changed, and the maximum strength of the magnetic field was 0.45 Tesla. By applying this to the torque equation, the spacing between the plates was 2 mm, and the inner and outer diameters of the plates were selected to be 45 mm and 55 mm, respectively. Overall, this paper proposes an optimal design technique to maximize the performance of an MR multi-plate clutch.

Dam-Break and Transcritical Flow Simulation of 1D Shallow Water Equations with Discontinuous Galerkin Finite Element Method (불연속 갤러킨 유한요소법을 이용한 1차원 천수방정식의 댐 붕괴류 및 천이류 해석)

  • Yun, Kwang Hee;Lee, Haegyun;Lee, Namjoo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.5
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    • pp.1383-1393
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    • 2014
  • Recently, with rapid improvement in computer hardware and theoretical development in the field of computational fluid dynamics, high-order accurate schemes also have been applied in the realm of computational hydraulics. In this study, numerical solutions of 1D shallow water equations are presented with TVD Runge-Kutta discontinuous Galerkin (RKDG) finite element method. The transcritical flows such as dam-break flows due to instant dam failure and transcritical flow with bottom elevation change were studied. As a formulation of approximate Riemann solver, the local Lax-Friedrichs (LLF), Roe, HLL flux schemes were employed and MUSCL slope limiter was used to eliminate unnecessary numerical oscillations. The developed model was applied to 1D dam break and transcritical flow. The results were compared to the exact solutions and experimental data.

A Numerical Simulation of Three- Dimensional Nonlinear Free surface Flows (3차원 비선형 자유표면 유동의 수치해석)

  • Chang-Gu Kang;In-Young Gong
    • Journal of the Society of Naval Architects of Korea
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    • v.28 no.1
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    • pp.38-52
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    • 1991
  • In this paper, a semi-Lagrangian method is used to solve the nonlinear hydrodynamics of a three-dimensional body beneath the free surface in the time domain. The boundary value problem is solved by using the boundary integral method. The geometries of the body and the free surface are represented by the curved panels. The surfaces are discretized into the small surface elements using a bi-cubic B-spline algorithm. The boundary values of $\phi$ and $\frac{\partial{\phi}}{\partial{n}}$ are assumed to be bilinear on the subdivided surface. The singular part proportional to $\frac{1}{R}$ are subtracted off and are integrated analytically in the calculation of the induced potential by singularities. The far field flow away from the body is represented by a dipole at the origin of the coordinate system. The Runge-Kutta 4-th order algorithm is employed in the time stepping scheme. The three-dimensional form of the integral equation and the boundary conditions for the time derivative of the potential Is derived. By using these formulas, the free surface shape and the equations of motion are calculated simultaneously. The free surface shape and fille forces acting on a body oscillating sinusoidally with large amplitude are calculated and compared with published results. Nonlinear effects on a body near the free surface are investigated.

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Investigations on Improvement of Vehicle Design Feature on Idle Shake with Automatic Transmission (자동변속기 장착 차량의 아이들 셰이크 진동 성능 개선 대책에 대한 고찰)

  • Choi, Cheon;Suh, Myung-Won;Kim, Young-Gin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.110-120
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    • 2000
  • In order to improve the vibration characteristics of mid sized passenger car automatic transmission at idle experimental and theoretical studies have been carried out. Idle shake in "D" range occurs by various reasons such as characteristics of body bending resonance between subsystems and engine mounts etc. Using full vehicle finite element analyses and modal tests we introduce the way to reduce the idle shake in the early design stage. It shows that the exciting forces are the 2nd order torque and force of engine. A powertrain system modes in "D" range are entirely effected by the additional boundary conditions of drive line. As a result the frequencies of subsystems are arranged to be lined up at the idle frequency range in order to avoid the resonances with subsystems To reduce the idle shake mounts of radiator are tuned to act as a dynamic damper to 1st bending frequency of the body. In addition a hydraulic mount which is optimized by Phase Shift Method is applied to the rear engine mount.e rear engine mount.

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Free Vibration Analysis of Two Identical Rectangular Plates Coupled with Fluid (유체로 연성된 동일한 두 직사각 평판의 고유진동 해석)

  • Jeong, Kyeong-Hoon;Lee, Seong-Cheol;Yoo, Gye-Hyoung
    • Journal of the Korean Society of Safety
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    • v.17 no.2
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    • pp.8-15
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    • 2002
  • In order to investigate the vibration characteristics of fluid-structure interaction problem, we modeled two identical rectangular plates coupled with fluid. A commercial computer code, ANSYS was used to perform finite element analysis and FEM solutions were compared with the experimental results to verify the finite element model. As a result, comparison of FEM and experiment showed good agreement, and the transverse vibration modes, in-phase and out-of-Phase, were observed alternately in the fluid-coupled system. The effect of fluid gap size on the fluid-coupled natural frequency were investigated. It was shown that the mode numbers increased, the normalized natural frequencies monotonically increased. And it was also found that an increase of the fluid gap reduced the coupled natural frequencies for the in-phase modes but increased the coupled natural frequencies for the out-of phase modes, and eventually converged to the results of an infinite fluid gap.

A Study on the Automation of Engineering Simulations using Supercomputer (슈퍼컴퓨터를 활용한 공학 시뮬레이션 자동화에 관한 연구)

  • Kim, myung-il;Kim, jae-sung;Lee, sang-min
    • Proceedings of the Korea Contents Association Conference
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    • 2011.05a
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    • pp.553-554
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    • 2011
  • 자동차, 선박, 기계부품 등의 분야에서 고성능 컴퓨터를 활용한 공학 시뮬레이션 기술은 이미 널리 활용되고 있으며, 바이오, 나노뿐 아니라 금융 분야까지 확대되고 있는 추세이다. 공학 시뮬레이션을 수행하기 위해서는 CFD(Computational Fluid Dynamics), 기계구조, 병렬수치해석 등에 대한 고급 지식이 요구되는데, 이로 인해 산업체에서의 활용이 활발하지 못한 것이 현실이다. 이러한 문제를 해결하기 위한 하나의 대안으로 공학 시뮬레이션 프로세스의 자동화 기술이 등장했으며, 열유체, 피로내구, 진동, 충돌 등의 분야에서 특정제품이나 기술에 대한 시스템이 제안되었다. 국내에서는 에어포일(airfoil), 팬(fan), 기어(gear) 등의 제품이나 주조 기술에 대해 공학 시뮬레이션 자동화가 시도되었다. KISTI에서는 축류팬(axial fan) 시뮬레이션 자동화에 대해 프로토타입 시스템을 구축하였으며, 현대차에서는 자동차 부품에 대한 시뮬레이션 자동화 시스템을 구축하여 활용하고 있다. 미국 OSC(Ohio Supercomputer Center)의 경우 용접기술에 대한 시뮬레이션 자동화 시스템을 웹상에 구축하여 서비스를 오픈하였으며, 현재 전 세계 200여 기업이 이용하고 있다. 공학 시뮬레이션 자동화 기술이 보다 발전하기 위해서는 시뮬레이션 결과의 신뢰성, 적용 가능 분야 및 제품의 확대, 데이터보안 등이 확보되어야 한다.

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A Study on Cooling Performance of Aluminium Heat Sink with Pulsating Heat Pipe (PHP를 결합한 알루미늄 히트싱크의 냉각성능에 관한 연구)

  • Kim, Jong-Soo;Ha, Soo-Jung;Kwon, Yong-Ha
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.8
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    • pp.1016-1021
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    • 2011
  • The enhancement for cooling performance of heat sink is surely necessary to guarantee the performance of electronic products. So in this paper, the cooling performances of the aluminum heat sink with pulsating heat pipe(PHP) were investigated experimentally and numerically. The pulsating heat pipe was used as a heat spreader. Working fluid of PHP was R-22. Heat inputs were 30W, 60W, 80W and 100W, respectively. Heat sink was tested for forced convection conditions with air velocity of 1 ~ 4m/s. And CFD simulations were conducted for two different heat sinks. The results showed that the cooling performance of heat sink with pulsating heat pipe was higher than that of conventional heat sink. Therefore, the pulsating heat pipe can be a good tool to improve cooling performance of heat sink.

A Numerical Study of New Vehicle Hydraulic Lift Activation by a Magneto-rheological Valve System for Precise Position Control (정밀 위치 제어를 위해 MR 밸브 시스템을 활용한 차량 유압 리프트에 대한 수치해석적 고찰)

  • Lee, TaeHoon;Park, Jhin-Ha;Choi, Seung-Bok;Shin, Cheol-Soo;Choi, Ji-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.1
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    • pp.28-35
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    • 2017
  • Recently, conventional hydraulic car lift systems face the technological limitations due to a lack of height control. The demand for height controllability is required in many tasks such as wheel alignment, and requires compensation for the structural deformation of the lift caused by irregular load distribution. In order to resolve this limitation of the conventional car lift, in this work, a new type of a hydraulic vehicle lift using a magneto-rheological (MR) valve system is proposed and analyzed. Firstly, the dynamic model of vehicle lift is formulated to evaluate control performance; subsequently, an MR valve is designed to obtain the desired pressure drop required in the car lift. Next, a proportional-integral-derivative (PID) controller is formulated to achieve accurate control of the lifting height and then computer simulations are undertaken to show accurate height control performances of the proposed new car lift system.

Vibration Characteristics and Topology Optimization of a Double Damper Lock-Up Clutch in a Torque Converter System (토크컨버터 장착 이중댐퍼 체결클러치의 진동특성해석 및 위상최적화)

  • Kim, Kwang-Joong;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1129-1136
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    • 2010
  • Damper springs in a drive-line absorb the impulsive torque generated when a lock-up clutch is connected directly, instead of via a fluid coupling. Design optimization and finite element analysis were performed to improve the shock- and vibration-absorption capacity of the lock-up clutch. For this purpose, a multi-body dynamics model was developed by including the main parts of a vehicle, such as an engine with a clutch, a transmission, drive shafts and wheels, and a whole mass of a vehicle. The spring constants were selected so that resonance of a system could be avoided. Damper springs were optimized on the basis of the spring constants, impulsive torques, compressed angles, spring counts, fatigue constraints, etc. Topology optimization was performed for three plates with the damper springs. The compliance was set up as an objective function, and volume fraction was fixed below 0.3. A new shape for the plates was proposed on the basis of the topology result.

Effect of the Inner Material and Pipe Geometry on the Flow and Induced Radiated Noise (파이프 내 흡음재 및 형상에 따른 유동 및 방사소음에 대한 수치해석적 연구)

  • Lee, Su-Jeong;Lim, Hee-Chang
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.5
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    • pp.423-430
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    • 2014
  • Noise and vibration, which occur in a pipe, are usually caused by the interaction between the turbulent flow and nearby wall. Although it can be estimated by a simple case of expanded pipes having complex turbulent flow, the radiated noise is highly dependent upon the size, shape, and thickness of the given model. In addition, the radiated noise propagates and has serious interference and destabilization effects on the surrounding systems, which can lead to fatigue fracture and failure. This study took advantage of the variety of commercial programs, such as FLUENT (flow solver), NASTRAN (dynamic motion solver of complex structures) and VIRTUAL LAB (radiated noise solver) based on the boundary element method (BEM), to understand the underlying physics of flow noise. The expanded pipe has separation and a high pressure drop because of the abrupt change in the cross-section. Based on the radiated noise calculations, the noise level was reduced to around 20 dB in the range of 100-500 Hz.