• Title/Summary/Keyword: 유체윤활

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An Elastohydrodynamic Lubrication of Elliptical Contacts : Part II - The Effect of Spin Motion (타원접촉의 탄성유체윤활 : 제2보 - 스핀운동의 영향)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.23 no.2
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    • pp.49-55
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    • 2007
  • A numerical analysis of elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning has been carried out. A finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. The velocity vectors resulting from combined spinning and rolling/sliding motion lead to asymmetric pressure distributions and film shapes. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various spin-roll ratios. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. The spin motion have large effect on variations of the minimum film thickness with load parameter which are small in pure rolling/sliding cases. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

Elastohydrodynamic Lubrication Analysis on the Cam-Roller for a Marine Diesel Engine with Consideration of Roller Profiling (롤러 프로파일링을 고려한 박용 디젤기관 캠-롤러사이의 탄성유체윤활해석)

  • 구영필;조용주
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.6
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    • pp.147-154
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    • 2000
  • A numerical procedure to analyze 3-dimensional elastohydrodynamic lubrication was applied on the cam-roller contact of the valve mechanism for a marine diesel engine. Both the pressure distribution and the film thickness between the cam and roller follower were calculated for each time step of the whole cycle. The pressure spike is shown at the outlet of the roller edge and it is getting higher as the external load is increased. An effective profiling method for the roller edge was suggested using the results of elastohydrodynamic lubrication analysis and the peak pressure was removed completely with the new profiling.

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Development of the Inner Spherical Traction Continuously Variable Transmission (내구면 접촉식 무단변속장치 개발)

  • Lee, Hyoung-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.8
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    • pp.863-869
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    • 2006
  • A new CVT, the inner spherical traction CVT (ISCVT) is introduced. Transmission of the most scooters is the self-controlled variable pulley-belt type of CVT having some disadvantages in the fuel consumption and the limitation of the transmittable power due to the slippage between the belt and pulley. Unlike this, ISCVT controlled directly by driver is more efficient and the contact mechanism having the same line of contact normal of the spherical rotors of different radii on common center causes that the power density and torque capacity are remarkably improved. The prototype with the specifications of 50cc scooter is designed and tested.

Sub-surface Stress Analysis beneath the Contact Surface of Spur Gear Teeth (스퍼 기어 접촉 치면의 내부응력 해석)

  • Kwang-Jin, Lee;Hyung-Ja, Kim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.64-70
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    • 2004
  • The sub-surface stress field beneath the spur gear's contact surface in lubricated condition has been analysed. The surface pressure was obtained by the elasto-hydrodynamic lubrication analysis using the accurate geometric clearances around the contact region of the teeth. The sub-surface stress field was calculated by using the Love's rectangular patch solution. The analysis results show that the sub-surface stress distribution is quite dependent on the surface pressure distribution. The pattern of sub-surface stress field is similar to that of the external load. The depth where the maximum effective stress occurs is not proportional to the intensity of the external load.

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Bearing Hydrodynamic Lubrication Analysis with Fluid-Multi Body Dynamics Coupling (유체-다물체 동역학 연성해석을 통한 베어링 윤활해석)

  • Lee, J.H.;Kim, J.H.;Kim, C.W.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.430-435
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    • 2008
  • This research deals with the implementation hydrodynamic (HD) lubrication system with an integration of multibodydynamics (MBD) in order to analyze bearing lubrication characteristics such as pressure distribution and oil film thickness dynamically. The HD solver developed newly will transmit force and torque data to MBD solver, and receive position and velocity data from it continuously. After an analysis, we will verify the result with existing commercial software. Moreover, other functions like adjusting size of mesh grid, setting oil hole & groove effects, and consideration of thrust force will be introduced.

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Influence of Carbon Content on Rolling Contact Fatigue of High Frequency Induction-Hardened Medium Carbon Steels (고주파 유도경화처리한 중탄소강의 회전접촉 피로거동에 미치는 탄소함량의 영향)

  • Choe, Byeong-Yeong;Lee, Dong-Min
    • Korean Journal of Materials Research
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    • v.7 no.9
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    • pp.744-749
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    • 1997
  • 본 연구에서는 고주파 유도경화처리한 중탄소강의 회전접촉 피로거동을 0.44wt.%C강과 0.55wt.%C강을 사용하여 조사하였다. 회전접촉 피로시험은 Polymet RCF-1 시험기에서 탄성유체 윤활 조건으로 회전속도 8,000rpm, 최대 Hertz응력 492kg/m$m^2$을 가하면서 실시하였다. 미세한 lath마르텐사이트가 고주파 유도경화한 0.44wt.%C강과 0.55wt.%C강의 표면경화층에 형성되었고 소량의 페라이트가 일부 형성되었으며 0.44wt.%C강과 0.55wt.%C에 비해 비교적 큰 페라이트가 나타났다. 회전접촉 피로시험 후 표면경도가 거의 유지되는 표면경화층에서 회전접촉 피로시험전에 비해 경도가 상승하였다. 이 경도증가량의 최대치($\Delta$ Hv$_{max}$)와 피로수명과의 관계를 조사한 결과 0.55wt.%C강이 0.44wt.%C강에 비해 회전접촉 피로중에 일어나는 소변형에 대한 높은 저항성에 주로 기인하여 $\Delta$ Hv$_{max}$값은 낮게 나타나고 피로수명은 높게 나타났다.

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A study on the behaviour of cavltation eroslon atalloy metals of slide bearing for internal combustion engine (내연기간용 슬라이드 베어링 합금재의 캐비테이션 침식겅동에 관한 연구)

  • 임우조;안석환;이진열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1992.11a
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    • pp.44-49
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    • 1992
  • 액체를 취급하는 기계.장치는 유속 및 회전속도 등이 빠르게 되면 유체충격과 정압의 저하에 따른 국부적 비등으로 인해 캐비테이션(cavitation) 현상이 발생한다. 이러한 캐비테이션현상에 따른 소음과 진동율 초래하고, 또한 기포의 붕괴에 따른 형격압으로 캐비테이션-침식(cavitation-erosion)이 발생하여 기계.장치의 구성재료에 손실이 일어남으로써 이들 기계의 효율을 저하시킴과 아울러 수명을 단종시킬 수 있다. 더욱이 부식성의 액체에 사용되는 기계.장치의 금속재료에는 캐비테이션(erosion-corrosion)이 중첩하여 발생하는 경우는 침식과 부식이 상호간에 가속하는 상승효과 때문에 기계.장치의 수명에 치명적인 영향을 미친다. 따라서 본 연구에서는 초음파 진동장치에 의한 각종 유중에서 베어링 합금 1종, 7종 및 켈-멧 4종에 대한 캐비테이션-침식실험을 실시하여, 침식손상거동및 특성등을 구명하고저 하였다.

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A Study on the Lubrication Characteristics of Spool Valve with Spiral Groove (스파이럴 그루브가 가공된 스풀밸브의 윤활 특성 연구)

  • Hong, Sung-Ho;Son, Sang-Ik;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.303-314
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    • 2012
  • In this research, spool valves with spiral grooves are suggested and their lubrication characteristics are investigated by numerical analysis. The three-dimensional flow field is obtained by solving the Navier-Stokes equations in dimensionless form, so that the performance variables such as lateral force, friction force and volume flow rate are determined. Also, the lubrication characteristics of spool valves with spiral grooves are compared with those with typical grooves under variable working conditions. It is shown that spool valves with spiral grooves can get better performance in aspect of mitigation of uneven pressure distribution surrounding spool. Moreover, it is found that the minimum distance between spool edges and grooves, the type of spiral groove, and the groove angle have noticeable effect on the lubrication characteristics.

Numerical Simulation in the IC Engine Lubricating Gerotor Oil Pump (엔진 윤활용 제로터 오일펌프 유동해석)

  • Jo Sok-Hyun;Park Jae-In;Nam Kyung-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.10 s.253
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    • pp.1019-1025
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    • 2006
  • Numerical simulations were conducted on the gerotor type oil pump. Three oil pump models having different port and groove shape were considered. Firstly, two original models (baseline & variant.1 model) were simulated in order to validate the accuracy of the simulation results and to better understand the flow characteristics in the pump. It was found that the cavitation phenomenon as well as the teeth tip leakage is most important parameter on the pump performance. Based on the simulation results of the original models, final model (variant.2 model) which has improved port shape and pressure relief valve is suggested to enhance pump performance and to reduce driving torque. The volumetric efficiency and the hydraulic torque of the Variant.2 model is improved 4% and reduced 6.1% each at 2000RPM in experiment.

Measurements of Film Thickness and Temperature Distribution in Dimple Zone Developed in EHL Point Contact at High Slip Ratios (높은 미끄럼 비의 점 접촉 EHL 하에서 발생하는 딤플 영역의 온도 분포와 유막 두께 분포의 측정)

  • Kim, Sung-Gi;Kazuyuki Yagi;Tsunamitsu Nakahara;Keizi Kyougoku;Kim, Kyung-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.479-484
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    • 2003
  • In this paper, film thickness and temperature distribution are measured in EHL point contact at high slip ratios. Infrared temperature mapping with two band pass fillers. proposed by Ausherman (1976). is used to measure temperature distribution. And the optical interferornetric method with two filters (red and green filters) is used to measure film thickness. Result of experiment showed that temperature rising at film and ball surface occurred very dramatically in Dimple zone. As slip velocity, slip ratio and load increased, size of Dimple and temperature rising became more large In addition, Position and shape of Dimple we changed by slip ratios, and increasing of Dimple size decreased traction coefficient. In short, it is appointed that the Dimple phenomenon be developed by the effect of viscosity wedge.