• Title/Summary/Keyword: 유리섬유복합재

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Structural Test Analysis Study for Manufacturing of Flax Fiber Composite Blades for 30kW Wind Turbines (30kW 풍력터빈용 아마섬유 복합재 블레이드 제조를 위한 구조 시험 분석 연구)

  • Hye-Jin Shin;Ji-Hyun Lee;Sung-Young Moon;Jounghwan Lee
    • Composites Research
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    • v.36 no.1
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    • pp.32-36
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    • 2023
  • Recently, as global environmental issues for sustainable development, such as carbon neutrality, have emerged, disposal methods of glass fiber composites, a material of existing wind turbines, have become a problem. To solve this problem, in this study, 30kW wind turbine blades were manufactured using flax fiber-based composites, which are eco-friendly natural fiber composites that can replace existing glass fiber composites, and their suitability was evaluated. First, mechanical strength tests were conducted to verify the feasibility of using eco-friendly natural flax fiber composites as a wind turbine blade material, and as a result, better strength were confirmed compared to previous studies on the properties of flax fiber composites. In addition, the suitability was confirmed through a static strength performance evaluation test to measure the static strength of the flax fiber composite blade using the manufactured 30kW class flax fiber composite blade.

A Study on the Evaluation of Tension-Compression Fatigue Characteristics of Glass Fiber/Epoxy 4-Harness Satin Woven Laminate Composite for the Railway Bogie Application (철도차량 대차 적용 유리섬유/에폭시 4-매 주자직 적층 복합재의 인장-압축 피로특성 평가 연구)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.5
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    • pp.22-29
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    • 2010
  • This paper describes the evaluations of tension-compression fatigue characteristics and life for glass fiber/epoxy laminate composite applied to railway bogie to reduce weight. Test samples of tension-compression fatigue were composed of glass fiber/epoxy 4-harness woven laminate composites with different stacking sequence of warp-direction, fill-direction and ${\pm}45^{\circ}$-direction. The tension-compression fatigue test was conducted with stress ratio (R) of -1 and frequency of 5Hz. Goodman diagram were used to evaluate the fatigue characteristics and life of glass fiber/epoxy 4-harness satin woven laminate composite. Anti-buckling jig was designed to prevent buckling of specimen under compression load. The test results showed that the fatigue characteristics of glass fiber/epoxy 4-harness satin woven laminate composite with stacking sequence of warp-direction had a good performance in comparison with that of SM490 used to conventional metal railway bogie.

A Comparative Study on the Applicability of CNT-coated Glass Fiber for Wind Blades (풍력 블레이드를 위한 CNT 코팅 유리섬유의 적용성에 대한 비교 연구)

  • Jang, Hong-Kyu;Kim, Young-Chul
    • Composites Research
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    • v.29 no.6
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    • pp.336-341
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    • 2016
  • This paper conducted the study on the electromagnetic and mechanical applicability of CNT-coated glass fiber for wind blades. Large-size wind blade has the serious pending problems to meet the target, such as interfering radar signals, increasing weights, and increasing repair costs. In this paper, we are suggesting the CNT-coated glass fiber in order to overcome these problems. First, the CNTs were strongly coated on the surfaces of glass fiber by suggested coating process, and the CNT-coated glass fiber/epoxy composites were fabricated by Va-RTM process. We designed and fabricated a radar absorbing structure using the CNT-coated glass fiber, which showed over 90% radar absorbing performance between 8.3 and 12.1 GHz frequency. In addition, we confirmed the improvement of mechanical properties on the strength and modulus of tensile, compressive, and in-plane shear.

Spring-back in GFR / CFR Unsymmetric Hybrid Composite Materials (유리섬유 / 탄소섬유 강화 비대칭 하이브리드 복합재료의 스프링 백)

  • Jung Woo-Kyun;Ahn Sung-Hoon;Won Myung-Shik
    • Composites Research
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    • v.18 no.6
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    • pp.1-8
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    • 2005
  • The fiber-reinforced composite materials have been advanced for various applications because of their excellent mechanical and electromagnetic properties. On their manufacturing processes, however, thermo-curing inherently produces the undesired thermal deformation mainly from temperature drop from the process temperature to the room temperature, so called spring-back. The spring-back must be understood especially in the hybrid composites in order to design and fabricate desired shape. In this research, (glass fiber / epoxy) + (carbon fiber / epoxy) unsymmetric hybrid composites were fabricated under various conditions such as cure cycle, laminate thickness, stacking sequence and curing sequence. Coupons were made and spring-back were measured using coordinate measuring machine (CMM). Using the Classical Lamination Theory (CLT) and finite element analysis (ANSYS), the behavior of spring-back were predicted and compared with the experimental data. The results from CLT and FEA agreed well with the experimental data. Although, the spring-back could be reduced by lowering curing temperature, at any case, the spring-back could not be removed completely.

Design and Manufacturing of Multiscale Hybrid Composites for Electromagnetic Interference Shielding (전자파차폐용 멀티스케일 하이브리드 복합재의 설계 및 제조)

  • Ngouanom, Joel Renaud Gnidakouong;Kim, Myung-Soo;Park, Hyung-Wook;Park, Young-Bin;Jung, Young-Bok;Jeong, Ho-Soon
    • Composites Research
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    • v.24 no.6
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    • pp.25-30
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    • 2011
  • This paper presents an experimental study on the enhancement of electromagnetic shielding (EMI) properties of glass fiber, carbon fiber, and glass-carbon fiber composites by adding layers of multi-walled carbon nanotubes (MWCNTs). In the case of glass-fiber composites, spraying 0.1~0.2 g of MWCNT over a fiber area of $200mm{\times}200mm$ (1.8~3.6 ${\mu}m$ in thickness) resulted in significant improvement in EMI shielding effectiveness (SE). Also, when applying multiple MWCNT layers, it was more effective to place the layers concentrated near the center of the composite rather than spreading them out. On the contrary, inherently conductive carbon fiber and glass-carbon fiber composites did not show appreciable improvement with the addition of MWCNT layers. In order to maximize the effectiveness of carbon nanomaterials as EMI shielding fillers, it is imperative to understand the effect of these materials on various EMI shielding mechanisms and their interactions.

A Study on Improving the Fatigue Life for a Woven Glass Fabric/Epoxy Laminate Composite Applied to Railway Vehicles (철도차량용 직물 유리섬유/에폭시 적층 복합재의 피로수명 향상 방안 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Kim, Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.203-209
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    • 2010
  • In this study, the fatigue characteristics and life of a woven glass fabric/epoxy laminate composite applied to railway vehicles was evaluated. The fatigue test was conducted using a tension-tension load with a stress ratio R of 0.1 and frequency of 5 Hz. Two types of woven glass fabric/epoxy laminate composite was used in the fatigue test: with and without carbon/epoxy ply reinforcement. In addition, the fatigue life of the woven glass fabric/epoxy laminate composite was compared with that of aluminum 6005, which is used in the car body and underframe structures of railway vehicles. The test results showed that the failure strength and life of the woven glass fabric/epoxy laminate composite reinforced with three carbon/epoxy plies had a remarkable improvement compared with that of the bare specimen without reinforcement.

Structural analysis and safety design of composite wind turbine blades considering static loads (정적 하중을 고려한 풍력 터빈 복합재 블레이드의 구조해석과 안전도 설계)

  • Choi, Jaeheok;Lee, Jaehwan;Shin, SangJoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.57.1-57.1
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    • 2011
  • 본 논문에서는 소음을 저감하고 구조적 안전도를 향상시키기 위하여 10kW급 소형 복합재 풍력터빈 블레이드를 해석, 설계하였다. 풍력터빈 블레이드 설계의 기본 사항에 맞추어 블레이드의 스팬 길이는 약 4m, 중량은 30kg 내외가 되도록 설정하였다. 풍력발전기용 블레이드는 경량화가 중요하므로 유리섬유복합재 (glass fiber reinforce pastics), 탄소섬유복합재 (carbon fiber reinforced plastics)가 사용되었다. 본 설계에서는 Carbon prepreg (WSN3KY), Carbon UD(UIN150c), E-glass 등을 사용하였다. 상용 유한요소 프로그램인 NASTRAN을 이용해 Carbon prepreg (WSN3KY), Carbon UD (UIN150c)의 탄소섬유복합재만으로 구성된 블레이드 구조해석을 수행한 결과 중량 조건 및 강도의 안전도는 충족되었으나, 높은 가격을 감안하여 E-glass와 조합하여 블레이드를 재설계할 예정이다. 이번 설계는 소형 풍력발전용 블레이드 설계이므로 좌굴은 고려하지 않았으며, 향후 필요에 따라서 좌굴 및 피로해석도 수행하여 검증할 예정이다. 그리고 블레이드가 복합재로 구성되면 감쇠력이 감소할 가능성이 있다. 탄소섬유복합재로만 구성된 블레이드 구조해석에서도 최대 40cm의 변형이 예측되었으며, 감쇠값 저하 문제도 고려하여야 될 것 같아 BEMT (Blade Element Momentum Theory) 공력모델을 이용해 구조-유체 연성 결합 해석을 수행할 계획이다.

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Surface Fracture Behaviors of Unidirectional and Cross Ply Glass Fiber/Epoxy Lamina-Coated Glass Plates under a Small-Diameter Steel Ball Impact (일방향 및 직교형 유리섬유/에폭시 복합재로 피막된 판유리의 미소강구 충격에 의한 표면파괴거동)

  • Chang, Jae-Young;Choi, Nak-Sam
    • Composites Research
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    • v.22 no.4
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    • pp.33-40
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    • 2009
  • Fiber orientation effects on the impact surface fracture of the glass plates coated with the glass fiber/epoxy lamina layer were investigated using a small-diameter steel-ball impact experiment. Four kinds of materials were used: soda-lime glass plates, unidirectional glass fiber/epoxy layer(one ply, two plies)-coated, crossed glass tiber/epoxy layer (two plies)-coated glass plates. The maximum stress and absorbed fracture energy were measured on the back surface of glass plates during the impact. With increasing impact velocity, various surface cracks such as ring, cone, radial and lateral cracks appeared near the impacted site of glass plates. Cracks in the plate drastically diminished by glass fiber coating. The tiber orientation guided the directions of delamination and plastic deformation zones between the tiber layer and the glass plate. Impact surface-fracture indices expressed in terms of the maximum stress and absorbed energy could be used as an effective evaluation parameter of the surface resistance.

Algae Based Energy Materials (해조류를 이용한 친환경 에너지소재)

  • Han, Seong-Ok;Kim, Hong-Soo;You, Yoon-Jong;Kim, Hee-Yeon;Jeong, Nam-Jo;Seo, Young-Bum
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.77-78
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    • 2008
  • 최근 이산화탄소 흡수원으로 해조류의 배양과 이산화탄소 고정에 대한 영향 분석연구가 세계적으로 활발하게 진행되고 있다. 또한, 해조류에서 바이오에너지를 얻기 위한 연구와 해조류의 구성성분인 섬유, 당 및 지질을 이용하기 위한 연구도 다양하게 진행되고 있다. 해조류 섬유는 주로 종이 및 바이오복합재료 제조에 사용되며 추출물은 식품 등에 사용될 수 있다. 특히, 해조류 섬유는 셀룰로오스 섬유와 유사한 특성을 가지기 때문에 바이오복합재료의 천연섬유 보강재로서 사용이 가능하다. 바이오복합재료는 천연섬유를 보강재로 사용한 에너지절약과 친환경 특성을 가진 고분자복합재료로서 현재 자동차 및 건축물의 내장재로 사용되고 있는 유리섬유 보강 고분자복합재료를 대체할 수 있는 신소재이다. 본 논문에서는 해조류 기반 친환경 에너지소재의 세계적 연구동향 및 해조류 섬유를 이용한 신소재 개발연구로서 홍조류 섬유 보강 바이오복합재료에 대한 연구결과를 소개하고자 한다.

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Fabrication of carbon nano tube reinforced grass fiber composite and investigation of fracture surface of reinforced composites (CNT 첨가에 따른 유리섬유/섬유 복합재 제작 및 특성 평가)

  • Kim, Hyeongtae;Lee, Do-Hyeon;An, Woo-Jin;Oh, Chang-Hwan;Je, Yeonjin;Lee, Dong-Park;Cho, Kyuchul;Park, Jun Hong
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.31 no.4
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    • pp.159-165
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    • 2021
  • The fiber composites have been investigated as lightweight structure material platforms for aerospace applications because their strength can be enhanced by adding reinforcement without a significant increase in weight. In this study, the fabrication and characterization of carbon nanotube (CNT) reinforced glass fiber composites are demonstrated to enhance the tensile strength of longitudinal direction along the glass fibers. Due to the reinforcement of CNT in epoxy layers, the yield strength of fiber/epoxy composites is enhanced by about 10 %. Furthermore, using scanning electron microscopy, analysis of fracture surfaces shows that mixed CNT in epoxy layers acts as necking agents between fractured surfaces of fiber/epoxy; thereby, initiation and evolution of crack across fiber composite can be suppressed by CNT necking between fractured surfaces.