• Title/Summary/Keyword: 유리가공기

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Nesting Algorithm for Optimal Layout of Cutting parts in Laser Cutting Process (레이저 절단공정에서 절단부재의 최적배치를 위한 네스팅 알고리즘)

  • 한국찬;나석주
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.11-19
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    • 1994
  • 레이저 가공기술은 재료가공 분야에서 넓은 응용분야를 가지고 있으며, 특히 절단, 용접, 열처리 등의 가공분야에서 고정밀도와 자동화의 용이성으로 인해 생산성이 높은, 고부가가치의 첨단응용 기술로 부각되고 있다. 특히 레이저절단은 타 절단법에 비교되는 절단정도, 열영향, 생산성, 작업 환경등의 각종 우위성으로 박판 및 후판절단분야에서 급속한 보급을 보이기 시작하였다. 현재 대 부분의 레이저 가공기는 CNC화 되어가고 있는 추세이며, 레이저 절단의 경우 생산성증대 및 고 정밀화를 위하여 CAD/CAM인터페이스에 의한 자동화가 필연적인 상황이다. 뿐만아니라 고출력 레이저 발전기를 가공 기본체에 탑재한 탑재형 레이저가공기의 출현으로 대형부재의 절단이 가능 하게 되었으며, 더불어 절단공정의 무인화를 지향하는 각종 시스템이 개발되고 있다. 이와 같은 무인화, 생산성증대, 작업시간단축과 러닝 코스트 및 재료의 절감을 위한 노력의 일환으로 컴 퓨터에 의한 자동 및 반자동 네스팅 시스템의 개발을 들 수 있다. 레이저에 의한 2차원 절단응 용분야에서의 네스팅작업은 설계가 끝난 각 부품의 절단작업의 전단계로서 수행되며, 일반적으로 네스팅공정이 완료되면 절단경로를 결정하고 가공조건과 함께 수치제어공작기계의 제어에 필요한 NC코드를 생성하게 된다. 최근에는 이와 같은 네스팅 시스템이 일부 생산현장에 적용되고 있 으나 이러한 시스템들의 대부분이 외국에서 개발된 것을 수입하여 사용하는 실정이다. 2차원 패턴의 최적자동배치문제는 비단 레이저 절단과 같은 열가공 분야에서 뿐만 아니라 블랭킹 금형, 의류, 유리, 목재등 여러분야에서 응용이 가능하며 패키지의 국산화가 시급한 실정이다. 네스 팅작업은 적용되는 분야에 따라 요구사항과 구속조건이 달라지며 이로 인해 알고리즘과 자료구 조도 달라지게 되나 공통적인 목표는 주어진 영역안에서 겹침없이 배치하면서 버림율을 최소화 하는 것이다. 지난 10여년간 여러 산업의 응용분야에서는 네스팅시스템의 도입이 활발하게 이 루어지고 있는데 수동에 반자동 및 자동에 이르기까지 다양하나 자동네스팅시스템의 경우 배치 효율의 신뢰성이 비교적 부족하기 때문에 아직까지는 생산현장에서 기피하는 실정이다. 배치알 고리즘의 관점에서 볼 때 이러한 문제들은 NP-complete문제로 분류하며 제한된 시간안에 최적의 해를 구하기가 가능한 조합 최적화 문제로 알려져 있다. 따라서 이 글에서는 레이저 절단분야 에서의 네스팅시스템에 관한 개요와 최근의 연구동향 그리고 몇 가지 전형적인 네스팅 알고리 즘들을 소개하고 비교분석을 통해 개선점을 간략하게 논의하고자 한다.

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Development of Active Vibration Isolation System for Display Equipments

  • Im, Gyeong-Hwa;Yang, Son;An, Chae-Heon;Jin, Gyeong-Bok
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2007.06a
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    • pp.132-138
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    • 2007
  • 최근 반도체 및 디스플레이 산업 등에서 초정밀 가공, 측정 등이 필요함에 따라, 외란과 내부 진동을 차단하는 방진 시스템에 대한 연구가 활성화 되고 있다. 기존에 소개된 여러 방진 시스템 중에서 가장 많이 연구되는 공기스프링은 압축 공기를 이용하여 큰 하중을 지지할 수 있으면서 상대적으로 낮은 강성으로 낮은 고유진동수를 유지할 수 있다. 본 연구는 기존의 레벨링밸브를 이용한 수동 방진 시스템을 분석하여 이를 개선하고 디스플레이장비용 능동 방진 시스템을 설계하였다. 공기의 비선형 특성에 기인하는 복잡한 비선형 시스템 제어에 PID 제어기 보다 유리한 퍼지 제어기를 설계하였고, 실험과 해석을 비교하였다.

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Investigation on the characteristics of a cavity-dumped Nd:glass laser (Cavity-dumping형 Nd:glass laser의 제작 및 특성 조사)

  • 차용호;강응철;남창희
    • Korean Journal of Optics and Photonics
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    • v.6 no.2
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    • pp.130-134
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    • 1995
  • A small signal gain coefficient of Nd:glass was measured and a cavity-dumped laser was constructed. To measure the small signal gain coefficient, we constructed a resonator consisting of Nd:glass, Pockels cell, polarizing beam splitter. The measured small signal gain coefficient was $0.088 cm_{-1}$ when the input energy was 100 J and the round-trip internal loss of the resonator was 56%. The cavity-dumped laser was constructed using Nd:glass. 2 m radius of curvature HR-mirrors, Pockels cell, polarizinig beam splitter and $\lambda/4$ plate. The output energy of cavity-dumped laser was 0.85 J at 140 J input energy and the laser pulse width was 8 ns.s 8 ns.

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A study on the ultra precision machining of free-form molds for advanced head-up display device (첨단 헤드업 디스플레이 장치용 비구면 자유형상 금형의 초정밀 가공에 관한 연구)

  • Park, Young-Durk;Jang, Taesuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.290-296
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    • 2019
  • Head-up displays for vehicles play an important role in displaying various information about the safety and convenience of driving on the windshield of the vehicle. In this study, ultra-precision machining was performed and evaluated as a method for machining a large-area aspheric free-form mirror that is applicable to augmented reality technology. Precision diamond cutting is highly accurate and suitable for the production of advanced parts with excellent surface integrity, low surface roughness, and low residual stress. By using an aspheric free-form mold, it is possible to improve the optical transfer function, reduce the distortion path, and realize a special image field curvature. To make such a mold, the diamond cutting method was used, and the result was evaluated using an aspherical shape-measuring machine. As a result, it was possible to the mold with shape accuracy (PV) below $1{\mu}m$ and surface roughness (Ra) below $0.02{\mu}m$.

Study on Rear Door Fixed Glass Weather-strip for Automobiles Using EPDM/Polypropylene Blend (I) (자동차용 Rear Door Fixed Glass Weather-strip 성형을 위한 EPDM과 Polypropylene의 Blend에 관한 연구 (I))

  • Park, Jong-Yun;Hwang, Sung-Hyuk;Kim, Jin-Kuk
    • Elastomers and Composites
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    • v.35 no.2
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    • pp.115-121
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    • 2000
  • In comparison with thermosetting rubber, thermoplastic elastomer (TPE) has various advantages such as simple processing, short cycle time and recycling of scrap. These advantages can lead to development of the high value-added rubber products due to reduction of the waste material, manufacturing cost and the defected product. This article involves a dynamic vulcanization method for EPDM/polypropylene blend, and the manufacturing of a fixed glass weather-strip by glass insert molding method using the blend. In order to investigate mechanical properties of the product, tensile strength, elongation, hardness and specific gravity were measured. Also morphological study was carried out using SEM. Developments of an efficient system of production and automatic process by molding of TPE and glass simultaneously are expected.

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Changes in Components of Ume Fruit during Development and Maturation (매실의 수확시기별 성분의 변화)

  • 신수철
    • Korean Journal of Plant Resources
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    • v.8 no.3
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    • pp.259-264
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    • 1995
  • To elucidate the effect on the quality of products, various components of ume fruit(Prunus mume)flesh of six species during development and maturation. The weigh and the rate of flesh of ume fruit was increased until maturation, except of small ume. The relative hardness of ume fruit flesh was 2.5~3.9 Kg and decreased at full ripe. The major organic acids of ume fruit flesh was citric acid and malic acid. Citric acid became increased, but malic acid was decreased during maturation and total content of that was increased during maturation Free sugars determined from the ume fruit flesh were fructose, glucose, sucrose. Ascorbic acid content was $0.6\sim2mg%$ in the ume fruit flesh. The contents of K and Ca were abundant minerals in ume fruit flesh.

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Study on the physical properties of nylon66/glass fiber composites as a function of extrusion number (나일론66/유리섬유 복합체의 압출횟수에 따른 특성 연구)

  • Lee, Bom Yi;Kim, Youn Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3990-3996
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    • 2014
  • Because the physical properties can be decreased when a Nylon 66/glass fiber composite is injected into a mold over $300^{\circ}C$, a systematic study of the thermal history in the case of re-use is needed. Nylon 66/glass fiber extrudates as a function of the extrusion number were prepared using a twin screw extruder at 305/290/273/268/265/$260^{\circ}C$. The chemical structure, thermal properties, melt index, crystal structure, Izod impact strength, and rheological properties were measured by Fourier transform infra-red (FT-IR), melt indexer, DSC, TGA, XRD, Izod impact tester, and dynamic rheometer. The FT-IR spectra indicated that the number of extrusions did not affect the chemical structure. The decrease in molecular weight with increasing extrusion number was confirmed by the melt index and the complex viscosity of extrudates. Based on the DSC and TGA results, the thermal history had no effect on the melting temperature, regardless of the number of extrusions, but the degradation temperature decreased up to $20^{\circ}C$ with increasing extrusion number. The Izod impact strengths of the extrudates were found to decrease with increasing extrusion number. No structural change after extrusion was also confirmed because there was no change in the slope and shape of the G'-G" plot.

Fuzzy Controller Design for Active Vibration Isolation System Using Air-spring (공기스프링을 이용한 능동 방진 시스템의 퍼지 제어기 설계)

  • Yang, Xun;An, Chae-Hun;Jin, Kyong-Bok;Rim, Kyung-Hwa
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.185-190
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    • 2007
  • In recent days, vibration isolation system is mostly required in precise measurement and manufacturing system to reduce vibration due to external disturbances and internal actuators. Among all the vibration isolation systems, air spring is widely used because of its low resonant frequency and high damping ratio. In this study, we first analyze the passive air-spring system using leveling valve, and then design the active vibration isolation system. Because the non-linearity of pneumatic characteristics, we try to design the fuzzy controller which is better than PID controller at complex and non-linear system, and then compare them both in experiment and simulation.

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The Study on Physical Properties and Applicability of Material of Polyamide-66/Glass Fiber Blends Composition to the Eyewear Frame (Polyamide-66/Glass fiber 블렌드 조성물의 물리적 특성 및 안경테 소재로써의 적용성에 관한 연구)

  • Son, Jin-Young;Lee, Ji-Eun;Choi, Kyung-Man;Bae, Yu-Hwan;Kim, Ki-Hong
    • Journal of Korean Ophthalmic Optics Society
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    • v.18 no.4
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    • pp.365-371
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    • 2013
  • Purpose: In this study, we evaluated the physical and thermal properties of the compositions made by blending glass fiber (GF) of different contents into glass fiber polyamide-66, and investigated if the compositions applying to the glasses frame to replace the TR-90, which is polyamide-12 resin used as an injection-type spectacle frame material. Methods: To investigate the characteristics change of polyamide-66 (PA-66) compositions with the change of the content of glass fibers, we produced a composition of the content by using a twin-screw extruder. The mechanical strength of the composition production was measured and coating properties as well as cutting processability were evaluated. We evaluated the applicability of the glasses frame by comparison the results of new compositions with characterizations of traditional TR. Results: For the results of the characterization of Polyamide-66/GF composition, we found that the higher increase of content of the glass fiber, the less mold shrinkage rate, and the mechanical strength was increased. Tensile strength increased from $498kg/cm^2$ for 0 wt% of the content of the glass fibers to $849kg/cm^2$ for 30 wt% of the content of the glass fibers. As a result of a coating evaluation, the strength of coating was 4B in the GF 5wt% and 5B, which was extremely good coating characteristics, in the over than GF 5 wt%. Conclusions: In case that 30 wt% of the glass fiber was blended, the mechanical strength was greatly improved, the hardness was increased, injection temperature increased due to increase of the viscosity, and the flow mark of the product may occur. The paint coating of PA-66 blended with glass fiber was all excellent. With general evaluating physical properties and workability properties it was determined that around 10 wt% of the content of the glass fibers was possible to apply a spectacle frame.

A Study on the Electromigration and Adhesion in Al, Ag Thin Films (Al, Ag 박막에서 Electromigration과 Ahesion에 관한 연구)

  • 김대일;전진호;박영래;최재승;김진영
    • Journal of the Korean Vacuum Society
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    • v.1 no.2
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    • pp.286-290
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    • 1992
  • 본 논문은 Al, Ag 박막에서 엘렉트로마이그레이션 현상에 의한 힐록, 기공형성과 접착력에 대하여 연구하였다. Mo 보트를 이용하여 1 $\times$ 10-7Torr의 진공도에서 전자빔 증착 기로 현미경용 유리기판에 약 1$000AA$의 두께로 Al, Ag 박막을 각각 증착하였다. Al, Ag 박 막에서 엘렉트로마이그레이션에 의한 결함을 연구하기 위하여 1 $\times$ 105(A/cm2)의 d.c. 전류 를 인가하였고 Scratch Method와 Tape Method로 Al과 Ag 박막의 접착력을 측정하였다. 가공과 힐록, 그리고 스크레치 채널은 SEM과 광학현미경 사진을 이용하여 분석하였다. Al 박막에서는 엘렉트로마이그레이션으로 힐록과 기공이 양극부분과 음극부분에서 각각 관찰되 었다. 반면에 Ag 박막에서는 Coulombic force에 의해 기공과 힐록이 양극부분과 음극부분 에서 각각 형성되어 역엘렉트로마이그레이션 현상을 보였다. 접착력은 산소 친화력이 강한 Al 박막에서 Ag 박막보다 크게 나타났다.

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