• Title/Summary/Keyword: 유도 가열

Search Result 730, Processing Time 0.026 seconds

New Power Supply for Induction Heating with Improved Efficiency (효율이 개선된 새로운 유도가열용 전원장치)

  • Jung Jae-Hyuck;Choi Se-Wan;Lee Jung-Min
    • Proceedings of the KIPE Conference
    • /
    • 2006.06a
    • /
    • pp.248-250
    • /
    • 2006
  • 본 논문에서는 유도가열용 전원장치의 역률을 개선함으로써 효율을 극대화 시킬 수 있는 새로운 기법을 제안한다. 일반적으로 유도가열 부하의 경우 전기적인 특성상 Q(quality factor)값이 매우 크므로 인해 전원장치에서 공급되는 대부분의 전력은 위상차에 따른 무효전력이며 더불어 입력전류 고조파에 의한 무효전력도 포함되어 있다. 이러한 무효전력 성분을 보상하기 위해 유도가열용 전원장치 인버터부에 역률보상용 콘덴서를 부착하고 적절하게 운전하여 위상차에 따른 무효전력 성분을 보상할 수 있다. 또한 컨버터부에 간단한 보조회로를 추가하여 입력전류의 고조파를 제거함으로써 고조파에 의한 역률도 개선할 수 있을 뿐만 아니라 고조파로 인해 야기되는 문제도 사전에 차단할 수 있다.

  • PDF

The Study on Characteristic of High-efficiency Induction Heating Coil using Electromagnetic & Thermal Analysis (전자기 및 온도해석을 이용한 고효율 유도가열 코일 특성 연구)

  • Song, Myeong-Gon;Jeong, Yong-Hwa;Kim, Tae-Yeop
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2014.11a
    • /
    • pp.55-55
    • /
    • 2014
  • 도전체에 적절한 열을 가하기 위하여 상당히 높은 수준의 자기장을 이용한다. 이러한 높은 자기장을 만들기 위하여 유도가열 코일은 상당히 높은 고주파 전류를 이용하게 되는데, 이로 인하여 코일 자체에도 상당히 높은 발열이 발생하게 된다. 따라서 실제적으로 코팅물질의 발열을 위하여 전달되는 에너지 이외에 소모적으로 사용되는 코일에서 사용되는 에너지가 어쩔수 없이 존재하게 된다. 이는 전자기코일의 효율을 낮추는 역할 뿐만 아니라 안정적인 운전을 저해하는 역할을 하게 된다. 본 논문에서는 전자기 및 온도 해석을 통하여 유도가열 코일의 구조에 따른 효율 및 코일에서의 온도 분포등을 도출하여 전자기 유도가열코일의 설계에 이용하고자 한다.

  • PDF

A Study on The Development of small System using the High-Frequency Resonant Inverter Of 1.5[kW] class (1.5[kW]급 고주파 공진형 인버터를 이용한 유도가열 가정용 시스템에 관한 연구)

  • Yoo, Jae-Hoon;Shin, Dae-Cheul;Kwon, Hyuk-Min;Park, Hee-Chang
    • Proceedings of the KIEE Conference
    • /
    • 2005.07b
    • /
    • pp.1527-1529
    • /
    • 2005
  • 고주파 유도가열은 무공해 에너지 절약을 기본으로 하는 전기가열의 한 방법으로 환경친화 및 에너지 절감의 요구에 부응하기 위한 것으로 고주파 공진형 인버터 기술과 충진 발열체의 열 교환 기술을 적용한 새로운 시스템이다. 본 논문에서는 1.5[kW]급 Half-Bridge 고주파 공진형 인버터를 이용한 유도가열 시스템의 동작해석, 특성분석 및 본 시스템을 이용한 가정용 시스템의 응용과 이동유체의 순시가열 시스템의 성능평가에 대하여 논한다.

  • PDF

Adhesion Performance of Electromagnetic Induction Heating Pixture for the Integration with a Waterproof & Root Barrier Sheet and a Roof Green Unit System (방수·방근시트와 옥상녹화 박스유닛 시스템의 일체화를 위한 전자기 유도가열 융착 고정구의 부착성능)

  • Oh, Chang-Won
    • Journal of the Korea Institute of Building Construction
    • /
    • v.18 no.5
    • /
    • pp.463-469
    • /
    • 2018
  • A currently used roof green system with multi layers has a low constructability. Therefore a new integrated waterproof & root barrier sheet and roof green box unit system was developed using steel plate fixture and cone type fixture by electromagnetic induction heating method. This study was proceeded to evaluate adhesion performance of two types of fixtures on Engineering PE, TPO, PVC sheet in a normal condition, repeated heating and cooling condition. As a result, adhesion load on Engineering PE sheet showed the highest value. The adhesion loads of steel plate fixture showed higher value as heating temperature was getting higher. However adhesion loads of cone type fixture showed opposite tendency. Regarding to the test conditions, test results of normal condition, repeated heating and cooling condition showed same value. The cone type fixture using butyl tape showed 7 times lower adhesion load than that of cone type fixture using electromagnetic heating and 28% lower adhesion load in a repeated heating and cooling condition than a usual condition.

Heating Behavior and Adhesion Property of Epoxy Adhesive with Nano and Micro Sized Fe3O4 Particles (Nano 및 Micro 크기의 Fe3O4 분말이 첨가된 열경화성 에폭시 접착제의 유도가열 및 접착 특성)

  • Hwang, Ji-Won;Im, Tae-Gyu;Choi, Seung-Yong;Lee, Nam-Kyu;Shon, Min-Young
    • Composites Research
    • /
    • v.33 no.2
    • /
    • pp.55-60
    • /
    • 2020
  • A study on the heating behavior and adhesion property of structural epoxy adhesive through induction heating have been conducted. An adhesive for induction heating was manufactured through mixing with nano and micro sized Fe3O4. From the results, it was observed that induction heating is less affected by adherend (GFRP) thickness than oven heating. The heating rate of Fe3O4 embedded epoxy adhesive using induction heating much higher than that of oven curing process and it is more appreciable when the contents of Fe3O4 increased. Furthermore, adhesion strength increased with increase of Fe3O4 particle contents.

Optimal Design of a Coil for Improved Heating Efficiency of Electric Induction Boiler (전기유도보일러의 발열효율개선을 위한 권선최적설계)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.20 no.3
    • /
    • pp.476-482
    • /
    • 2019
  • Regulatory protocols such as the Convention on Climate Change and the regulation of greenhouse gas emissions act as catalysts for the development of high-efficiency energy equipment and the efficient use of energy. Among the fields where energy consumption is high, the electric heating equipment is not efficient. The electric boiler mainly uses a method of circulating water by contacting the heater. When the existing electric boiler is used, the water minerals are contacted with the high-temperature heater to be carbonized and adsorbed, thereby promoting the corrosion of the heater and lowering the efficiency of the heater. For this reason, an electric induction boiler, which has high energy efficiency and is applied to an induction heating system that can uniformly heat the object to be heated rather than conduction or convection heating, is in the limelight. This method induces a boiler pipe And it is recognized as an alternative that can solve the problem that occurs when heating is performed by direct heating. Despite the fact that research on induction heating has been conducted for a relatively long period of time, there have been few studies on the electrothermal technology using induction heating. Therefore, in this paper, to improve the heat efficiency of electric induction boiler, the influence of the cross sectional area, number of windings and winding layers is analyzed by finite element method through parametric study method. The method of finding the design point which maximizes the total loss is proposed by the alternating winding design method which can maximize the heat generation by analyzing copper and iron losses.

Synthesis of NaY Zeolites by Microwave and Conventional Heating (마이크로파 및 기존 가열 방법에 의한 제올라이트 NaY의 합성)

  • Choi, Ko-Yeol;Conner, W. Curtis
    • Applied Chemistry for Engineering
    • /
    • v.18 no.4
    • /
    • pp.344-349
    • /
    • 2007
  • NaY zeolites synthesized by microwave heating were compared with those obtained by conventional heating. When the same temperature increasing rates were adopted in both heating methods, the microwave heating shortened the induction period and enhanced the rate of crystallization of NaY zeolites compared with the conventional heating. Irrespective of microwave radiation, the fast temperature increasing rate also shortened the induction time and enhanced the crystallization of NaY zeolites. The crystal sizes of NaY zeolites were large under the fast temperature raise of the reaction mixture and became larger by microwave radiation. At the same time, the fast temperature increasing rate has reduced the energy consumption due to the fast completion of reaction during the synthesis of NaY zeolite. The energy consumption in the conventional ethylene glycol bath was lower than that in the microwave oven with the same temperature increasing rate in this study, which means that the energy efficiency is not always high in microwave heating. If the temperature increasing rate is carefully controlled, however, NaY zeolite can be produced with high energy efficiency in the microwave oven.

Comparative Study on the Electromagnetic-Heat Transfer Co-simulation Analysis and High Frequency Induction Heating of Ti-6Al-4V Alloy (전자기-열전달 연동 해석과 Ti-6Al-4V 합금 고주파 유도가열 실험에 대한 비교 분석에 관한 연구)

  • Bae, Jinki;Choi, Jinkyu;Cho, Mingoo;Lee, Seoksoon
    • Journal of Aerospace System Engineering
    • /
    • v.15 no.5
    • /
    • pp.1-7
    • /
    • 2021
  • Demand for Ti-6Al-4V alloy is increasing in various industries because of its superior strength to weight and high-temperature strength properties. However, due to its low formability at room temperature, it is formed at high temperature, where its productivity and efficiency are low. The current high-temperature forming method has many limitations because it involves heating the specimen by heating the lower mold. It is expected that a process using high frequency induction heating, which can locally heat the product, can improve its productivity. In addition, time and cost can be saved if the process is simulated in advance with a reliable analysis. In this paper, we verified the reliability of the analysis by comparing the result of heating the specimen to 850 ℃ by high frequency induction heating and the temperature obtained through the co-simulation analysis.

General Digital Fuzzy Logic Controller Design For Resonant Inverter (공진형 인버터를 위한 범용 퍼지 논리 제어기 설계)

  • 김태언;김남수;임영도
    • Journal of the Institute of Convergence Signal Processing
    • /
    • v.5 no.1
    • /
    • pp.60-65
    • /
    • 2004
  • Induction heating system is time varying system around curie point. So, it has many troubles which are system shut down and change the load impedance. In this paper has been designed the parallel resonant inverter which controlling the constant power and tracking the load resonant frequency with PLL is possible, in order to minimize switching losses and solve it's many troubles. The current full-bridge type parallel resonant inverter of an induction heating system was composed of IGBT in switching device. For regulating the output power of an induction heating system, the Fuzzy logic controller is used. The Fuzzy controller makes the control signal for a stable power regulating control and when reference is changed, it is superior to adaptability. It has been evaluated a stable behavior for a noise with switching and a load disturbance.

  • PDF

Implementation of Low Frequency Welding Pre-heating System Using Induction Heating (유도가열 기법을 이용한 저주파 용접예열 시스템 구현)

  • Yang, Juyeong;Kim, Soochan;Park, Junmo
    • Journal of the Institute of Convergence Signal Processing
    • /
    • v.19 no.2
    • /
    • pp.61-67
    • /
    • 2018
  • Welding preheating means that the surface of the base material to which the metal is welded before the main welding is heated to a constant temperature. It prevents the cracks of the adjacent influences such as reduction of material hardening degree by controlling the cooling rate, suppression of segregation of impurities, prevention of thermal deformation, and moisture removal. For this reason, it is a necessary operation for high quality welding. Induction heating is an efficient heating method that converts electric energy into heat energy by applying electromagnetic induction phenomenon. Compared with combustion heat generated by gas and liquid, it is clean, stable, and economical as well as rapid heating. It can be heated regardless of the shape, depth and material of the heating body by modifying the shape of the frequency and the coil with a simple structure. In this paper, we implemented a low frequency welding preheating system using induction heating technique and observed the temperature changes of coil resistance, inductance and automotive transmission parts according to the height of each transmission in winding coil for three kinds of automotive transmission parts. We confirmed that the change of current is a very important factor in the low frequency heating.