• Title/Summary/Keyword: 용탕

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Development of an Integrated Simulation System and its Application to Casting Design

  • Lee, Young-Chul;Choi, Jeong-Kil;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.17 no.6
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    • pp.552-559
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    • 1997
  • 주조방안설계를 위한 pre-processor, main-solver 그리고 post-processor로 구성된 통합 응고해석 시스템을 개발하였다. Pre-processor는 퍼스널 컴퓨터에서 사용되는 상용 CAD 프로그램인 AutoCAD를 사용하였다. Main-solver는 주조과정중의 충진거동을 해석한 유동해석 프로그램과 3차원 열전달 응고해석을 통합하여 냉각수 시스템으로 제어되는 금형 반복주조법에서의 응고양상을 해석할 수 있다. Post-processor는 cavity내의 용탕충진거동, 주형내의 온도분포, 응고시간등을 3차원 그래픽으로 처리할 수 있게 설계하였다. 개발된 시스템의 현장적용 가능성을 검증하기 위하여 대형주강 밀하우징, 자동차휠 주조용품, 밸브블럭등의 시제품의 열유동해석에 적용하였다. 본 연구에서 개발된 CastDesigner는 중소기업형 주조현장에서 PC용 CAD/CAE system 구축을 통한 최적주조방안 설계용 열유동해석 프로그램으로 사료된다.

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Experimental Study for Keeping a Melting Pool in a Waste Pyrolysis Melting Incinerator (폐기물 열분해 용융소각로의 용탕 유지를 위한 실험적 연구)

  • Kim, Bong-Keun;Park, Ju-Won;Yu, Tae-U;Yang, Won;Jeun, Keum-Ha
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.151-155
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    • 2006
  • The large amount of energy is consumed in a process for keeping the high temperature melting pool. For this reason, in addition to the wastes input to keep the high temperature melting pool, it is necessary for an auxiliary fuel and LOx to throw into the melting pool. So in this study, using a new melting furnace system, the experiments to keep the melting pool with minimal energy without throwing an auxiliary fuel and LOx was carried out. Also it is hoped that the results of the experiment will be available to analyze keeping a melting pool and behavior in a melting furnace.

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알루미늄 7175합금의 대형 주조 빌레트 개발

  • 이광식;김형찬;임성택;손영일
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.04a
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    • pp.87-94
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    • 1997
  • 로켓트 추진기관 단조부품용 $\psi$ 370mm급 알루미늄합금 7175 빌레트의 국산화개발과 관련한 용해주조기술 현황과, 합금설계와 미량원소첨가가 품질과 제작수율개선에 미치는 영향을 분석하였다. 미량의 Be첨가는 용탕의 유동성을 개선하고 미세기공량을 감소시켜 단조성을 개선할 것으로 기대되며, 불순물인 Fe/Si 비를 제어하면 주조균열생성을 크게 억제하는 것으로 나타났다. 현재의$\psi$370mm합금 빌레트의 품질수준은 전반적으로 양호하지만, 단조품의 최종물성 개선과 용해주조 조건 정립을 위한 합금설계, 열해석 등의 체계적인 연구와 노하우습득이 필수적으로 요구되며, 이는 향후 예상되는$\psi$ 650급의 대형빌레트의 개발과 7050적용에 이용될 것으로 판단된다.

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쌍롤 박판주조법으로 제조된 고합금계 알루미늄 합금의 미세조직 및 기계적 특성

  • Cheon, Bu-Hyeon;Kim, Hyeong-Uk;Lee, Jae-Cheol
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.47.1-47.1
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    • 2009
  • 최근 환경과 에너지에 대한 관심이 증대됨에 따라 차체의 경량화를 위한 고합금계 알루미늄 합금의 연구가 활발히 진행되고 있다. 특히 5000계 알루미늄 합금은 비중이 낮을 뿐만 아니라 Mg의 첨가에 의해 높은 강도 및 성형성을 얻을 수 있기 때문에 자동차용 판재로 많은 주목을 받고 있다. 현재 사용되는 대부분의 알루미늄 합금판재는 DC주조법과 추가적인 압연공정으로 제조되기 때문에 경제성 문제와 낮은 냉각속도로 인한 금속학적인 문제를 갖는다. 그러나 DC주조법과는 달리 쌍롤 박판주조법은 용탕으로부터 직접 판재를 제조하기 때문에 경제적이며 효율적인 주조공정이다. 또한 냉각속도가 빠르기 때문에 비교적 주조편석이 적고 전반적인 미세조직이 균일하여 고합금계 알루미늄 합금 판재제조에 매우 유용하게 응용될 수 있다. 본 연구에서는 쌍롤 박판주조법으로 고합금계 알루미늄 합금 판재를제조하고, 제조된 합금의 열간압연 및 열처리 조건에 따른 기계적 특성을 비교 및 평가하였다. 또한 미세조직 및 집합조직을 분석함으로써 고합금계 알루미늄 합금 판재의 실용화 가능성을 평가하였다.

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Numerical Analysis of Infiltration and Heat Transfer of Squeeze Casting for MMCs (용탕주조법을 이용한 금속복합재료의 침투와 열전달 해석)

  • 안인혁;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.195-198
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    • 2000
  • The process of squeeze casting for metal matrix composites (MMCs) has been simulated numerically by using finite difference method. The governing equations to describe fluid flow through porous medium and heat transfer are applied to two dimensional model which is similar to a real system. A computational code has been developed to solve this problem. The influence on infiltration kinetics and solidification time of several parameters is investigated. Cooling curves and temperature distribution with time and position is also shown. The result can be used to design the squeeze casting for MMCs.

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Effects on extrusion ratio and temperature of shore fiber reinforcd metal matrix composites by rheo-compocating (반용융 가공법에 의한 단섬유 보강 급속복합재료의 강도에 미치는 압출비와 압출온도의 영향)

  • 윤한기;김석호;이상필
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.18-27
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    • 1997
  • Al 6061 alloy reinforced with 10 vol.% ${\delta}-Al_2O_3$ short fiber was fabricated by Rheo-compocasting and squwwze cating. Extrusion processings were performed at temperatures from 40$0^{\circ}C$ to 55$0^{\circ}C$ with various extrusion ratio for curved shape dies. In proportion to the increase of extrusion ratios and temperatures, ultimate tensile strength for extruded materials improved. SEM observation of fractured surfsce was capcble oof accounting for fracture mechanism and bounding state of fiber and matrix.

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Study on the Nucleation of Liquid Metal in Solidification (액체금속의 응고에서 핵생성에 관한연구 -Bi 용탕의 핵생성에 미치는 초음파진동의 영향에 대하여-)

  • ;;Choi, Young Don
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.1 no.2
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    • pp.113-124
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    • 1977
  • By spplying the ultrasomic wave to the solidifing liquid metal, grain sizes of the ingot are refined and the structures are homogenized. One of the reason is the enhancement of nucleation by ultrasonic vibration. According to the reports on this subject, the uncleating conditions are formed by the increse of melting point which is produced by the high pressure due to caviation. In this paper we study whether the caviations are the orgin of the nucleation and analized whether the nucleating conditions are formed by the increase of melting point or not and also compared the analytical result with the experim nt. We analized the pressure change induced by cllaphsing of cavity and the motion of cavith in oscillating pressure field. And we further analized the variation of melting point with pressure change.

The Microbiological Studies on 'Sochungyong-Tang' (소청용탕(小靑龍湯)의 미생물학적(微生物學的) 연구(硏究))

  • Jung, Ho-Jin;Kim, Il-Hyuk
    • Korean Journal of Pharmacognosy
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    • v.14 no.3
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    • pp.119-124
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    • 1983
  • 'Sochungryoung-Tang' has been known to be used in acute edema, bronchitis, pneumonia, nephrosis, and arthritis etc. in traditional chinese medicine. In this study, it was examined on the antimicrobial and anti-inflammatory activities. The following results were obtained; 1) In the antibacterial activities, the ethanol extract of 'Sochungryoung-Tang' showed to be more active than water extract aginst ten bacterials (Table I). Especially, antibacterial activities against Staphylococcus sp. showed the highest among the strains tested. But in the fungi, ethanol extract and water extract showed slightly significant effects (Table II). 2) The water extract showed significant anti-inflammatory effects against the rat hind paw edema induced by 1% carrageenin in the scab and carbuncle in the mice in fected by Staphylococcus aureus CUCC 74371.

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Effects of Grain Refinement and Melt Stirring on the Mechanical Properties and Fluidity of Mg-Al Alloys (Mg-Al계 합금의 기계적 성질 및 유동도에 미치는 결정립 미세화 처리 및 용탕 교반의 영향)

  • Kim, Jeong-Min;Park, Joon-Sik
    • Journal of Korea Foundry Society
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    • v.30 no.3
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    • pp.111-114
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    • 2010
  • The effects of grain refinement and melt stirring on the mechanical properties and fluidity of AZ91D and AM50 alloys were investigated. The average grain sizes of those alloys were reduced by the micro-addition of strontium. The tensile properties and fluidity were increased by this treatment. Those were reduced remarkably by the melt stirring.

Ni-Al Based Intermetallics Coating Through SHS using the Heat of Molten Aluminum (알루미늄 주물 위 용탕열을 이용한 N-Al계 금속간화합물의 연소합성 코팅)

  • Lee, Han-Young;Cho, Yong-Jae
    • Journal of Korea Foundry Society
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    • v.31 no.2
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    • pp.83-86
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    • 2011
  • Ni-Al based intermetallic compounds of self-propagating high-temperature synthesis (SHS) by the heat of molten aluminum and been coated on the aluminum casting alloy. The effects of the pouring temperature in casting and the thickness of casting substrate on SHS of the coating layer have been investigated. The experimental result showed that the reaction of the coating layer was activated with increasing the pouring temperature in casting and the thickness of casting substrate. However, the aluminum substrate was re-melted by the heat of formation for intermetallic compounds. Then, it was considered that some mechanical or thermal treatments for elemental powder mixtures were required to control the heat of formation for intermetallic compounds in advance.