• Title/Summary/Keyword: 용접 전압

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Study on Optimal Welding Condition for Shipbuilding Steel Materials (조선강재의 최적 용접조건에 관한 연구)

  • Kim, Ok-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.128-133
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    • 2011
  • In this study, the steel material for shipbuilding(LR-A class) was used, and FCAW was taken advantage of 3G attitude and they are welded by different welding ways. As a result of analyzing wave with welding monitoring system, the stable values are obtained which are the first floor(electronic current 164~182 A, voltage 24 V), the second floor(electronic current 174~190 A, voltage 22~25 V), the third floor(electronic current 158~188 A, voltage 22~25 V), and fourth floor(electronic current 172~184 A, voltage 22~25 V), at this time, the stable wave standard deviation and changing coefficient could be obtained. When the welding testing through nondestructive inspection was analyzed know defect of welding, there was no defect of welding in A, D, E, but some porosities in B, and slag conclusion near the surface in C, because the length of arc was not accurate, and the electronic current and voltage was not stable. After observing the change of heat affect zone through micro testing, each organization of floor formed as Grain Refinement, so welding part was fine, the distance of heat affect zone is getting wider up to change the values of the electronic current and voltage. As a result of degree of hardness testing, the hardness orders were the heat affect zone(HAZ), Welding Zone(WZ), and Base Metal(BM). When the distribution of degree of hardness is observed. B is the highest degree of hardness The reason why heat effect zone is higher than welding zone and base metal, welding zone is boiled over melting point($1539^{\circ}C$) and it starts to melt after the result of analysis through metal microscope, so we can know that delicate tissue is created at the welding zone. Therefore, in order to get the optimal conditions of the welding, the proper current of the welding and voltage is needed. Furthermore the precise work of welding is required.

A Reactive Power Compensation Monitoring System for Factory Electrical Installation Using Active Database (능동 데이터베이스 기반 무효전력 보상장치 감시제어 시스템)

  • Choi, Sang-Yule
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.12 no.4
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    • pp.189-194
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    • 2012
  • The main purpose of reactive power compensation monitoring system is to manage factory electrical installation efficiently by On-Off switching reactive power compensation equipment. The existing reactive power compensation monitoring system is only able to be managed by operator whenever electrical installation needed reactive power. Therefore, it may be possible for propagating the installation's faults when operator make the unexpected mistakes. To overcome the unexpected mistakes, in this paper, the author presents a reactive power compensation monitoring system for factory electrical installation using active database. by using active database production rule, stated system can minimize unexpected mistake and can operate centralized monitoring system efficiently. Test results on the five factory electrical installations show that performance is efficient and robust.

Design of C-MOS Leak-Less Iron Controller Using Ceramic (세라믹을 이용한 C-MOS 정전기 방지용 인두조절기 설계)

  • 안양기;윤동한김태형
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.659-662
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    • 1998
  • 전자부품이나 설계된 회로시스템에 납땜을 하기 위해 인두를 사용하는데 누설전류, 서지전압, 정전기, 적절하지 못한 온도 등 여러 가지 악조건으로 인해 부품의 파괴를 가져온다. 특히 C-MOS로 설계된 소자의 경우는 다른 전자부품 보다 더 민감하기 때문에 파괴될 경우가 다발적으로 발생된다. 따라서 절연저항이 높고, 사용자가 적절한 온도로 제어할 수 있는 인두조절기 설계가 활발히 진행되고 있다. 본 논문에서는, 인두 히터에 센서를 삽입하여 이 저항의 변화율에 따라 온도를 감지하고, 주파수 방해를 최소화할 수 있는 Zero Voltage Switch IC를 사용하여 히터의 온도를 제어하였다. 또한, 사용자가 온도 변화를 알 수 있도록 A/D 변환기를 사용하여 시그먼트로 표시하였다. 기존에 설계된 시스템은 온도를 감지하는 센서가 민감하며 센서에서 감지된 신호가 비교기를 통해서 직접 히터의 온도를 제어하였기 때문에 온도 변화율이 매우 심하고, 이두팁이 분리되어있지 않기 때문에 절연저항이 매우 낮았다. 본 논문에서는, 이러한 문제점을 해결하기 위해 센서의 민감성을 최소화하고, Zero Voltage Switch IC를 사용하여 히터의 온도를 정밀하게 제어하였으며, 절연저항을 높이기 위해 인두팁의 중간에 세라믹을 삽입하여 팁에 온도만 전달될 수 있도록 용접을 하여 기존의 문제점을 개선하였다.

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Controller of The Secondary Voltage Compensation for Welding Pitch (용접피치에 의한 2차측 전압손실 보정용 콘트롤라)

  • Bae, Jong-Il;An, Young-Joo;Lee, Hyung-Ki;Ah, Doo-Sung
    • Proceedings of the KIEE Conference
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    • 2005.07d
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    • pp.2643-2645
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    • 2005
  • The power source of inverter welder stable power of low voltage and high current. Because if shouldn't be, it is caused to spark between the parent metal and the peak. So that, we designed to be base on high frequency transformer and reactor of DC part. Then, we optimized control of PWM, current rising slant, voltage, current, pulse current and inverter out-put voltage. Also we designed PCB for EMI and noises.

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A Study on Weld Pool Oscillation for Pool Geometry Measurement (완전용입 풀의 진동을 이용한 형상측정에 관한 연구)

  • 유중돈
    • Journal of Welding and Joining
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    • v.11 no.2
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    • pp.62-73
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    • 1993
  • Weld pool oscillation for the full-penetration GTA welding process was investigated for its possible application to weld penetration control through theoretical modeling and experiment. Energy method was used to estimate the natural frequency of the molten pool having the physically-acceptable weld geometry and oscillation modes. An unique experimental system was built which had the data acquisiton and video capabilities so that the pool oscillation signals and molten pool surfaces could be monitored continuously. Pool oscillation was detected through arc voltage and arc light emission simultaneously. The signal from arc light emission showed good coherence with that from arc voltage, and arc light generated the higher quality signal. The molten pool was found to oscillate in different oscillation modes based on the travel speed and weld geometry. The natural frequency estimated from the theoretical model agreed reasonably well with the experimental results.

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The Control Method for Output Voltage Compensation on the Secondary of Inverter (인버터 용접기 2차측 출력 전압손실을 보상하는 제어방법)

  • Bae, Jong-Il;Ryu, Chi-Kook;Ju, Jin-Ho
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2772-2774
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    • 2003
  • The power source of inverter welder stable power of low voltage and high current. Because if shouldn't be, it is caused to spark between the parent metal and the peak. So that, we designed to be base on high frequency transformer and reactor of DC part. Then, we optimized control of PWM, current rising slant, voltage, current, pulse current and inverter out-put voltage. Also we designed PCB for EMI and noises.

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On Study for The Implementation of Art-Work and Output Voltage Control of An Inverter Welder (인버터 용접기의 출력 전압제어 및 Art-Work 구현에 관한 연구)

  • Bae, Jong-Il;Choe, Yeon-Wook;Kim, Young-Sik
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1888-1889
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    • 2007
  • The power source of inverter welder stable power of low voltage and high current. Because if shouldn't be, it is caused to spark between the parent metal and the peak. So that, we designed to be base on high frequency transformer and reactor of DC part. Then, we optimized control of PWM, current rising slant, voltage, current, pulse current and 인버터 out-put voltage. Also we designed PCB for EMI and noises.

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A Study on Dynamic Characteristics of Welding voltage and Welding Current At GMAW (GMA 용접에서 전압과 전류의 동특성에 관한 연구)

  • Kim, Myun-Hee;Choi, Young-Geun;Lee, Moon-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.2
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    • pp.207-213
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    • 2001
  • Welding variables and condition in gas metal arc welding (GMAW) effect on the weld quality and productivity, extensive research efforts have been made to analyze the welding variables and conditions. In this study dynamic behavior of GMAW system is investigated using the chararcteristic equations of the power supply. wire and welding arc. Characteristic equation of wire is modified to include the effect of droplets attached at the electrode tip. The dynamic characteristics of arc length, current, voltage with respect to the step, ramp inputs of CTWD was simulated. From results of simulation, some predictions about dynamic characteristics of GMAW and welding process are available. The proposed simulator and results appear to be utilized to determine the proper welding conditions, to be improved by considering power supply dynamic characteristics.

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영광 3,4호기 원자로 제어봉 제어계통 설계내용 분석

  • 김선호;윤원영;조항윤
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05a
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    • pp.521-525
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    • 1996
  • 국내 최초 운전경험을 갖는 CE 형 원전 설계인 영광 원자력 발전소 3,4호기의 제어봉 제어구동 설비는 시운전 시험 과정 중 제어봉 제어용 전원설비의 전기적 잡음에 의해 일부 제어봉이 미끄러짐으로서 원자로가 계속적으로 불시정지 되었다. 이와 같은 현상으로 이미 국내에서도 가동중인 고리 원자력 발전소 2호기에서도 고주파 용접기의 전도성 잡음에 의하여 제어봉 제어회로에 영향을 주어 여러차례 원자로 정지를 겪은바 있다. 따라서 원자력 안전기술원에서 제어봉 미끄러짐의 원인을 조사결과 직접적인 원인은 제어봉 전원공급 설비에서 발생된 전기적 잡음에 의해 제어봉 제어회로의 오동작 및 발전소 부하탈락 시험시 소내전원 주파수 상승으로 제어봉 코일에 정격이하의 저전압이 공급됨으로서 원자로가 불시 정지 됨을 확인 하였다.

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The Output Characteristics of Low Repetition·High Power Nd:YAG Laser Using LLC Resonant Converter (LLC 공진형 컨버터를 활용한 저 반복·고출력 Nd:YAG 레이저의 출력특성)

  • Lee, Hee-Chang
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.286-291
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    • 2015
  • LLC resonant converter is used to control laser output power in Nd:YAG laser. Zero voltage switching (ZVS) is implemented to minimize the switching loss which is adopting the LLC resonant converter. In the spot welding processing of metal thin films, the processing quality is decided by the laser beam output energy of single pulse. We decide to the 50 [J] as the single pulse laser beam energy. Laser output power is investigated and experimented by changing the output current. That current is controled by the charging voltage of capacitor. From those results, we obtained the maximum laser output of 58.2 [J] and the conversion efficiency of 2.52% at the discharge voltage of 620V and the discharge current of 861 [A] and the pulse repetition rate of 1 [Hz] at the charging capacitor of 12,000 [${\mu}F$].