• Title/Summary/Keyword: 용접 잔류응력해석

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Analysis of Post Weld Deformation at HAZ by External Forces Based on Inherent Strain (고유변형도 기반 열변형부의 후속 하중에 기인한 용접 후 변형 해석)

  • Kim, Jong-Tae;Ha, Yun-Sok;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.2 s.146
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    • pp.220-227
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    • 2006
  • In case of welding, the inherent strains are generated, because a structure experiences the plastic yielding. The inherent strain is defined as the irrecoverable strain after removing structural restraints and loading. For the analysis method of welding distortion, equivalent loading method based on inherent strain is in general use due to its efficiency and effectiveness. However, it is generally difficult to know the final strain of the welded structure if additional loadings were applied after welding. for this reason, this study introduced the concept of the hardening and added the hardening term to the equivalent loading method based on inherent strain. Therefore, the purposes of this study are to develop the inherent strain formula considering the hardening effect and to calculate residual Stresses Using Proposed inherent Strain. Also, this Study Verified the availability Of proposed inherent strain method by loading-unloading experiment on welded plate.

The Study on the Numerical Analysis of Welding Heat Distribution of Preflex Beam (유한요소법에 의한 PREFLEX BEAM의 용접열분포 특성에 관한 연구)

  • Bang, Han-Sur;Joo, Sung-Min;Kim, Kyu-Hoon;Park, Hyun-Hoo;Lee, Hyung-Hoon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.329-334
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    • 2002
  • Preflex beam is a method of construction to hold the Pre-compressive stresses over the concrete pier by the Preflexion load. During the fabrication of the girder, welding causes the welding residual stresses. The welding residual stresses must be relieved to generate the accurate compressive pre-stresses that is designed. On this study, to find out the thermal distribution characteristics on the girder by welding, both the three-dimensional finite element analysis and the two-dimensional finite element analysis in a quasi-steady state is carried out. After comparing with each result between the three-dimensional analysis and the two-dimensional analysis, finite element analysis is carried out against the actual girder and analyze welding thermal distribution characteristic over the preflex beam and obtain the input data for the analysis of the welding residual stresses.

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On the Thermal Stress and Residual Stress Distributions in a Aluminum Alloy Plate due to Resistance Spot Welding (알루미늄합금(合金)의 저항용접(抵抗熔接)에 따른 열응력(熱應力) 및 잔류응력(殘留應力)의 해석(解析))

  • Zae-Geun,Kim;Hyo-Chul,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.9 no.2
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    • pp.21-32
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    • 1972
  • The problems of thermal stress and residual stress in resistance spot welding are studied from two standpoint namely, effect of temperature distributions and effect of the radius of free boundary. The radius of the region where the temperature distributions are occured is taken as a function of time after welding and as a finite size, 6 times of heated zone. The region of the radial stress distribution is treated as a function of time under Saint-Venant's principle and 6 or 12 times of originally heated zone. Thermal stresses and strains are obtained by analytic solution under constant mechanical properties and by the finite difference method for varing properties under temperature variation. From the computed results following conclusions are derived (1) For the engineering purpose, the region of temperature distribution and stress distribution can be treated as a finite region, $R=r_o=6r_e$ (2) If the maximum temperature of the aluminum alloy plate is less than $500^{\circ}F$, thermal stresses and strains can be obtained with constant mechanical properties. (3) The residual stresses and strains will be remained in welds and its vicinity.

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Fatigue Crack Growth of Welded-Structural Steel under Simple-Variable Loading (단순변동하중(單純變動荷重)을 받는 용접구조용강(鎔接構造用鋼)의 피로균열성장(疲勞龜裂成長))

  • Chang, Dong Il;Bak, Yong Gul;Lee, Bong Hak
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.4
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    • pp.103-113
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    • 1987
  • Fatigue tests using a single-peak loading and a two-step loading were carried out to examine the fatigue crack growth behaviar and to find the appropriate analysis method. C-T specimens were made using structural steel SWS58 for the tests. From this, just after a single-peak loading acceleration effect was occured and after some times retardation effect was found. And eminent retardation effect was found after High-Low two-step loading. The transition effect of crack growth due to this variable loading was occured owing to the residual stress and the plastic zone size at the crack tip. And the behaviors of these are well explained by Elber's Crack Closure Model. Also I could find that the Wheeler's Retardation Model is a simple and appropriate theory among analysis methods of fatigue crack growth under the variable loading.

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Role of Bevel Angles Influenced on the Fatigue Life of Butt-welded Joints (맞대기 이음 용접의 피로수명에 베벨 각도가 미치는 역할)

  • Park, Jihwan;Han, Changwan;Jung, Seungbin;Park, Seonghun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.141-147
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    • 2014
  • This study aims to investigate the influence of bevel angles on the fatigue life of V-groove butt-welded joints with back-plates made by SM490A steel material, generally used for excavators, because changes in the geometry, material and surface properties of welded regions affect the fatigue life of welded structures. Butt type test specimens were prepared by the $CO_2$ welding of rolled steel plates (SM50A steel) with a thickness of 13.5 mm at a welding speed of 30 cm/min and these Butt type test specimens had two different groove angles, which are $40^{\circ}$ (A type) and $30^{\circ}$ (B type). In order to investigate differences in fatigue life between two types, 4-point bending fatigue tests were conducted with a stress ratio of R=0.1 under the cyclic loading environment at a frequency of 5 Hz at room temperature. The fatigue life of A type specimens was approximately 7% higher than that of B type specimens. The stress concentration factors calculated by finite element analysis were 2.16 for A type and 2.25 for B type, whose difference was caused by the influence of the back-plates of butt-welded structures. The current results could provide important guidelines to determine the V-groove angle of butt-welded joints with a satisfactory fatigue life, although under severe operating conditions.

An Estimation of Panel Deflection at Engine Room Upper Deck for the Ship Under Construction (건조중인 선박에서의 기관실 상갑판 판부재의 처짐 예측)

  • Juh-H. Ham;Ul-N. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.119-128
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    • 1994
  • Deflection estimation at engine room upper deck panel is performed for the actual ship structure. These deflection behaviours are basically investigated from not only the data based on the full series results of nonlinear analysis using Incremental Galerkin's Method but also actual deflection data measured from damaged ship under construction in dry dock. The effects of residual stress, initial deflection and static loading are also included. The computed estimation results of upper deck plate panel including theme effects are shown that upper deck platings of new ship expected less deflection magnitude than damaged ship.

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A Simplified Approach to the Analysis of the Ultimate Compressive Strength of Welded Stiffened Plates (용접된 보강판의 압축 최종 강도의 간이 해석법)

  • C.D. Jang;Seung-Il Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.2
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    • pp.141-154
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    • 1993
  • In this paper, a method to calculate the ultimate compressive strength of welded one-sided stiffened plates simply supported along all edges is proposed. At first initial imperfections such as distortions and residual stresses due to welding are predicted by using simplified methods. Then, the collapse modes of the stiffened plate are assumed and collapse loads for each mode are calculated. Among these loads, the lowest value is selected as the ultimate strength of the plate. Collapse modes are assumed as follows ; (1) Overall buckling of the stiffened plate$\rightarrow$Overall collapse due to stiffener bending (2) Local buckling of the plate part$\rightarrow$Local collapse of the plate part$\rightarrow$Overall collapse due to stiffener yielding (3) Local buckling of the plate part$\rightarrow$Overall collapse due to stiffener berthing (4) Local buckling of the plate part$\rightarrow$Local collapse of the plate part$\rightarrow$Overall collapse due to stiffener tripping. The elastic large deflection analysis based on the Rayleigh-Ritz method is carried out, and plastic analysis assuming hinge lines is also carried out. Collapse load is defined as the cross point of the two analysis curves. This method enables the utimate strength to be calculated with small computing time and a good accuracy. Using the present method, characteristics of the stiffener including torsional rigidity, bending and tripping can also be clarified.

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Ultimate Compressive Strength-Based Safely and Reliability Assessment of the Double Skin Upper Deck Structure (압축최종강도(壓縮最終强度)를 기준으로한 이중갑판구조(二重甲板構造)의 안전성(安全性) 및 신뢰성(信賴性) 평가(評價))

  • Jeom-K. Paik
    • Journal of the Society of Naval Architects of Korea
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    • v.28 no.1
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    • pp.150-168
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    • 1991
  • A practical procedure for the ultimate compressive strength-based safety and reliability assessment of the double skin upper deck structure is described. The external compressive stress acting on the upper deck structure which is due to the still water and wave-induced sagging moment is approximately estimated by using the existing rule of classification society. The ultimate compressive stress of double skin structure under the action of sagging moment is analyzed by using idealized structural unit method. Here an idealized plate element subjected to uniaxial load is formulated by idealizing the nonlinear behaviour of the actual element taking account of the initial imperfections in the form of initial deflection and welding residual stress. The interaction effect between the local and global failure in the structure is also taken into consideration. The accuracy of the present method is verified comparing with the present solution and the existing numerical and experimental results for unit member and welded box columns. The safety of the structure is evaluated using the concept of conventional central safety factor and the reliability assessment is made by using Cornel's MVFOSM method. The present procedure is then applied to upper deck structure of double skin product oil carrier. The influence of the initial imperfections and the yield stress of the material on the safety and reliability of the structure is investigated.

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An Analysis of the Fatigue Crack Opening Behaviour in the Welding Residual Stress Field by the Finite Element Method (압축잔류응력장을 전파하는 피로균열의 개구거동의 유한요소법을 이용한 해석적 검토)

  • 박응준;김응준;유승현
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.77-83
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    • 2003
  • The finite element analysis was performed for the cracks existing in residual stress fields in order to investigate the effects of configuration of residual stress distribution to the fatigue crack opening behaviour. And the variation of stress distributions adjacent to the crack caused by uploading was examined. The finite element model with contact elements for the crack plane and plane stress elements for the base material and the analytical method based on the superposition principle to estimate crack opening behaviour and the stress distribution adjacent to the crack subjected to uploading were used. The results of the analysis showed that crack opening behaviors and variations of stress distribution caused by uploading were changed depending on the configuration of residual stress distribution. When the crack existed in the region of compressive residual stress and the configuration of compressive residual stress distribution were inclined, a partial crack opening just behind of a crack tip occurred during uploading. Based on the above results, it was clarified that the crack opening behaviour in the residual stress field could be predicted accurately by the finite element analysis using these analytical method and model.

A Proposal of an Analytical Method for Estimating the Opening Behaviour of Tip-Closed Crack in Compressive Residual Stress by Finite Element Method (압축잔류응력에 의하여 선단부가 닫힌 균열의 개구거동에 대한 유한요소법에 의한 해석방법의 제안)

  • 김응준;박응준;유승현
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.71-76
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    • 2003
  • For the purpose of clarifying the influence of welding residual stress to the fatigue crack propagations behaviour, an analytical investigation based on finite element method is performed to examine the opening behaviour of tip-closed crack in the compressive residual stress. A finite element model comprised of contact elements for the crack plane and plane stress elements for the base material is used to evaluate crack opening stress of the crack existing in the residual stress field. Also an analytical method based on the superposition principle to estimate the length of opened part of tip closed crack and the stress distribution adjacent to the crack during uploading is applied to the finite element model. The software for the analysis is ABAQUS, which is a general purpose finite element package. The results show that stresses distributed on the crack surfaces are reduced and approached to zero as the applied stresses are increased up to crack tip opening stress and no mechanical discontinuity is found at the boundary of contact elements and plane stress elements. It is verified that the opening behavior of the fatigue crack in the residual stress can be predicted by finite element method with the proposed analytical method.