• Title/Summary/Keyword: 용접 비드

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Three Dimensional Thermal-Elastic Plastic Analysis of GMAW Considering the Melting of Weld Bead (비드의 용용상태를 고려한 가스메탈 아크용접의 3차원 열탄소성 변형 해석)

  • Jang-Hyun Lee;Jong-Gye Shin;Ji-Hoon Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.1
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    • pp.49-60
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    • 2002
  • Welding is essential in ship production since welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength and assembly of ship blocks. Therefore, prediction and treatment of residual stress and distortion is a key to accuracy control in shipyard. In this paper, a computational procedure, based on thermal-elastic-plastic 3-dimensional FEA, has been suggested to simulate butt and fillet welding process. In the simulation process, temperature distribution at each time step is obtained by heat transfer analysis and then thermal deformation analysis is done with obtained temperature distributions to find the residual stress and distortion. In heat transfer analysis, enthalpy method is used to realize phase change at melting temperature. Also element birth and death method is used to simulate adding of weld metal in both heat transfer analysis and thermal elastic plastic analysis. The proposed procedure is verified by related researches and the results show good agreement with those of related researches.

Development of mechanical produce systems for Grooved Metal Gasket (Grooved Metal Gasket제작 전용기계시스템 개발)

  • Kang, Sung-Jun;Yun, Jae-Yeong
    • Proceedings of the KAIS Fall Conference
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    • 2011.05b
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    • pp.821-823
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    • 2011
  • 본 논문에서는 초고온/고압의 환경에서 사용되는 메탈 구루부드 가스켓의 품질 및 생산성 향상 그리고 원가절감을 목표로 Gasket제작 전용기계시스템을 개발하여 제작기술혁신을 하고자 하였으며, 전용기계시스템의 구성은 그루부 가공전용기, 벤딩 전용기, 후열처리 전용기, 용접비드 황삭전용기, 용접비드 연삭전용기로 이루어져 있다.

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Weldability with Process Parameters During Fiber Laser Welding of a Titanium Plate (I) - Effect of Type and Flow Rate of Shielding Gases on Weldability - (티타늄 판재의 파이버 레이저 용접시 공정변수에 따른 용접특성 (I) - 실드가스 종류 및 유량에 따른 영향 -)

  • Kim, Jong Do;Kim, Ji Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1047-1053
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    • 2016
  • In this study, welding of pure titanium was carried out by using a continuous wave fiber laser with a maximum output of 6.3 kW. Because brittle regions form easily in titanium as a result of oxidation or nitriding, the weld must be protected from the atmosphere by using an appropriate shielding gas. Experiments were performed by changing the type and the flow rate of shielding gases to obtain the optimal shielding condition, and the weldability was then evaluated. The degree of oxidation and nitriding was distinguished by observing the color of beads, and weld microstructure was observed by using an optical microscope and a scanning electron microscope. The mechanical properties of the weld were examined by measuring hardness. When the weld was oxidized or nitrified, the bead color was gray or yellow, and the oxygen or nitrogen content in the bead surface and overall weld tended to be high, as a result of which the hardness of the weld was thrice that of the base metal. A sound silvery white bead was obtained by using Ar as the shielding gas.

A Waveform Analytics Study to Improve the Arc Start Failure in GMAW (GMAW에서 아크개시 불량 개선을 위한 파형해석적 연구)

  • 박덕조;조상명
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.54-56
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    • 2004
  • 확실한 아크개시는 자동화 GMAW공정에서 매우 중요하다. 자동차 조립산업 및 부품사업 분야의 아크용접 현장에서는 대부분 박판에 짧은 비드로 용접하는 경우가 많기 때문에 아크개시가 더욱 중요시된다. (중략)

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A Study on the Bead Stability in High Speed TIG Welding (고속 TIG 용접의 비드 안정성에 관한 연구)

  • 조상명
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.68-77
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    • 1994
  • TIG welding process is applied for the active metal such as aluminum and titanium, also sometimes for overlay welding of superalloy. However the welding speed to be applied is very low because of the unstable bead formed in the region of high current and high welding speed. The present study was carried out to examine the basic phenomena of high speed TIG melt run welding by the 2% Th - W electrode(dia.3.2mm) of various tip shapes.

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Effects of Drawbead Dimensions to the Weld-Line Movements for the Deep Drawing of Tailor-Welded Blanks (용접 판재 성형 가공시의 용접선 이동에 미치는 드로비드 치수 영향에 관한 연구)

  • Heo, Young-Moo;Chang, Sung-Ho;Kim, Heon-Young;Seo, Dae-Gyo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.786-791
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    • 2000
  • The purpose of this study is to investigate quantitatively the effects of drawbead dimensions to the weld line movements for the deep drawing of the tailor welded blanks. Square blanks have been used and five different circular drawbeads were installed in experimental apparatus. The differences in the weld-line movements and the tendencies of the strain distributions in thickness were investigated by experimental and analytical methods. The results of the weldline movement show that the smaller the radius of drawbead installed, the larger the values of movements. Also it is shown for thickness strain in central and diagonal direction that the larger the dimension of drawbead, the larger the values of maximum thickness strain. The drawbead adds the additional restraining forces to the blank, hence the movement of weld line could be controlled by the adequate drawbead installation

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