• Title/Summary/Keyword: 용접 봉

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An Investigation of Laser Welding Characteristics for Attachments of Zircaloy-4 Bearing Pads of Nuclear Fuel Elements (핵연료봉 지르칼로이-4 지지체부착을 위한 레이저용접부의 특성 조사)

  • 김수성;이성구;이영호
    • Journal of Welding and Joining
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    • v.20 no.1
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    • pp.41-46
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    • 2002
  • A new laser welding system far the appendage of bearing pads of PHWR nuclear fuel elements has been developed. This system consists of laser oscillator, a optical fiber transmission, a monitoring device and a welding controller. The basic welding experiments of the appendage of Zircaloy-4 bearing pads were carried out. The laser welded samples were investigated and made by using the optical fiber of GI $400\mu\textrm{m}$. As a result, the seam welding with the bead width of 1.0mm and the weld penetration of 0.3mm could be accomplished.

Prediction Model for the Microstructure and Properties in Weld Heat Affected Zone : IV. Critical Particle Size for the Particle Coarsening Kinetics in Weld HAZ of Ti Added Low Alloyed Seel (용접 열영향부 미세조직 및 재질 예측 모델링: IV. Ti-첨가 저합금강에서의 임계 석출물 크기의 영향을 고려한 용접 열영향부 석출물 조대화 예측 모델)

  • Moon, Joon-Oh;Kim, Sang-Hoon;Jeong, Hong-Chul;Lee, Jong-Bong;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.62-69
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    • 2007
  • A kinetic model fur the particle coarsening behavior was developed. The proposed model considered the critical particle size which can be derived from Gibbs-Thomson equation unlike the conventional approach. In this study, the proposed particle coarsening model was applied to study the coarsening behavior of titanium nitride (TiN particle) in microalloyed steel weld HAZ. Particle size distributions and mean particle size by the proposed model were in agreement with the experimental results. Meanwhile, using additivity rule, the isothermal model was extended to predict particle coarsening behavior during continuous thermal cycle.

HAZ Crack Growth Behavior of Cr-Mo Steel at Elevated Temperature (Cr-Mo강 용접열영향부에서의 고온 균열성장거동 연구)

  • 윤기봉;신규인;정용근;이해무
    • Proceedings of the KWS Conference
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    • 1997.05a
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    • pp.65-68
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    • 1997
  • Fracture behavior of ex-serviced 1Cr-0.5Mo steel was measured at room(24$^{\circ}C$) and elevated(538$^{\circ}C$) temperature and compared with that measured with virgin 1Cr-0.5Mo steel. Compact C(T) specimens were machined from the base and welded test materials. In case of the C(T) specimens of the weld, fatigue precrack was introduced along the fusion line so that a crack growth should occur along the region of heat affected zone. It was observed that the J-R curve of the serviced material was significantly lower than that of the virgin material at room temperature. Brittle fracture was observed in the serviced material. On the other hand at elevated temperature no noticeable difference was found between the J-R curves of the virgin and the serviced material. The measured J-R curves were also compared with those of the 1.25Cr-0.5Mo steel from other literatures. Optical microscopy and SEM examination of the serviced material reveal the carbide in/along the grain boundary which shows material degradation due to long-term usage.

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Cold Cracking Susceptibility in Weld Metal of High Strength-Toughness Steel (고강도 고인성강 용접금속의 저온균열 감수성에 관한 연구)

  • 이종봉;안상곤;안영호;김영우
    • Journal of Welding and Joining
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    • v.13 no.4
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    • pp.46-54
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    • 1995
  • The cold cracking susceptibility of a variety of weld metals deposited by GMAW with several kinds of commercial solid wires for high strength-toughness steel was investigated. G-BOP test and LB-TRC test were carried out to study the effects of preheat, chemical composition and hydrogen level on the weld metal cold cracking. The results obtained are as follows. 1) 10% CPT obtained by G-BOP test was the most valuable criteria for evaluating the cold cracking susceptibility of weld metals compared with percentage of cracking at room temperature and crack free temperature, and it had good correlation with the results of LB-TRC test. 2) Cold cracking susceptibility of weld metals was high in the row of MG100A, MG100C, MG100D and MG100B. Welds deposited with MG130 and MG80 showed similar icidents of cracking with MG100C and MG100B respectively, even though their strength levels were different. 3) Diffusible hydrogen level in weld metals which has good relation with hydrogen content in wire itself was the most critical factor for controlling the cold cracking susceptibility of weld metal.

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Prediction Model for the Microstructure and Properties in Weld Heat Affected Zone: III. Prediction Model for the Austenite Grain Growth Considering the Influence of Initial Austenite Grain Size in Weld HAZ of Precipitates Free Low Alloyed Steel (용접 열영향부 미세조직 및 재질 예측 모델링 : III. 석출물 - Free 저합금강의 초기 오스테나이트 결정립크기의 영향을 고려한 용접 열영향부 오스테나이트 결정립성장 예측 모델)

  • Uhm, Sang-Ho;Moon, Joon-Oh;Jeong, Hong-Chul;Lee, Jong-Bong;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.39-49
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    • 2006
  • The austenite grain growth model in low alloyed steel HAZ without precipitates was proposed by analyzing isothermal grain growth behavior. Steels used in this study were designed to investigate the effect of alloying elements. Meanwhile, a systematic procedure was proposed to prevent inappropriate neglect of initial grain size (D0) and misreading both time exponent and activation energy for isothermal grain growth. It was found that the time exponent was almost constant, irrespectively of temperature and alloying elements, and activation energy increased with the addition of alloying elements. From quantification of the effect of alloying elements on the activation energy, an isothermal grain growth model was presented. Finally, combining with the additivity rule, the austenite grain size in the CGHAZ was predicted.

Weldability of HY type High Strength-Toughness Steel (HY계 고강도 고인성강의 용접성)

  • ;;;Ahn, S. K.;Shim, I. O.
    • Journal of Welding and Joining
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    • v.13 no.3
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    • pp.65-76
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    • 1995
  • Weldability of DS100 and HY type high strength-toughness steel plates, tentatively produced as domestic production, was investigated. DS100 and DS130A had nearly same hardenability in HAZ in spite of its difference in Ceq. Based upon the y-groove test results, cold cracking susceptibility of DS130 was superior to that of DS100 because of its lower hydrogen level in weld metal. Solidification cracking tested by the Trans-Varestraint test was occured in all of the weld metals, and its susceptibility was high in the row of DS100, DS130A and DS130B. However, no liquation cracking and ductility-dip cracking tested by the Longi-Varestraint test with 6.0% augmented strain were detected in base metal and reheated weld metal. Toughness in the GMA welding joint was satisfied with the relative Mill Spec, even though welded joint of DS100 had relatively low impact energy especially at the weld metal.

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A Study on Weld Characteristics Analysis of Dissimilar Material (A105-A312) and Shape Friction Welding for Marine Plant Piping (해양 플랜트 배관용 이종 소재(A105-A312) 및 이종 형상 마찰용접의 용접 특성 분석에 대한 연구)

  • Kong, Yu-Sik;Kim, Tae Wan;Kwak, Jae Seob;Ahn, Yong Sik;Park, Young Whan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.29-35
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    • 2020
  • This paper studies the main parameters of tube-to-bar dissimilar material and shape friction welding for piping materials. The weldability of joint parts was investigated with respect to tensile tests, micro-Vickers hardness, the bond of area, and optical microstructure. The specimens are tested as-welded. Optimal welding conditions are n = 2000 rpm, HP = 50 MPa, UP = 100 MPa, HT = 5 sec, and UT = 10 sec when the metal loss (Mo) is 11 mm. Moreover, the same two materials for friction welding are strongly mixed with a well-combined structure of micro-particles without any molten material, particle growth, or defects. Therefore, the expected result of dissimilar material friction welding includes a reduction of cost and material in the welding process.

Quantitative Analysis on the Effects of Welding Parameters on Diffusible Hydrogen Contents in Weld Metal Produced by FCAW Process (FCAW에서 용접금속 확산성수소량에 미치는 용접변수 영향의 정량적 해석)

  • Han, Dong-Woo;Bang, Kook-Soo;Jeong, Hong-Chul;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.54-59
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    • 2010
  • The effects of welding parameters such as contact tip-to-work distance (CTWD), voltage, and current on the weld metal diffusible hydrogen contents (HD) were investigated and rationalized by the calculation of heating time and amount of heat generated in the extension length of flux cored wire. As CTWD increased from 15 to 25mm, HD decreased from 8.46 to 5.45mL/100g deposited metal. Calculations showed that, with an increase of CTWD, the amount of heat generated increased from 46 to 92J in addition to an increase of heating time. Increase of current from 250 to 320A, however, gave little variation of HD. It showed that no significant change in the amount of heat generated was found, and heating time was decreased with an increase of current. It also showed that CTWD is more influential than voltage in relatively lower heat input ranges, while voltage is more in higher input ranges

핵연료심 피복에 미치는 온도 및 die 영향

  • 이종탁;조해동;고영모;이돈배;김창규
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.219-224
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    • 1996
  • 하나로 핵연료인 uranium silicide 봉상 핵연료의 cladding은 핵연료 심재인 U$_3$Si-Al봉과 Al 1060 cladding 재의 접합이 잘 이루어지고, cladding 재인 Al이 완전하게 용접되어 cladding 층내에 결함이 없이 cladding 되는 최적의 온도는 51$0^{\circ}C$이며, 핵연료심의 직경이 감소되거나 변형되지 않고 핵연료심과 cladding 재가 잘 압착되는 nipple과 die 사이 거리는 0.9 - 1.5mm 이다.

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Effect of non-metallic inclusion on susceptibility to lamellar tearing (라멜라 테어 발생감수성에 미치는 비금속개재물의 영향)

  • 방국수;이종봉
    • Journal of Welding and Joining
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    • v.3 no.1
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    • pp.3-10
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    • 1985
  • Lamellar tearing susceptibility and through-thickness tensile ductility have been investigated in $40kg/mm^2 and 50kg/mm^2$ class tensile strength steel plates in terms of cleanliness of non-metallic inclusion and welding condition. The plate which had 0.01% cleanliness of A-type inclusion (MnS) had 61% of the reduction of area in the through-thickness direction and did not show lamellar tearing. Lamellar tearing susceptibility decreased with increasing the preheat and interpass temperature. The plate which had 0.04% cleanliness of A-type inclusion did not show lamellar tearing under the condition of 75.deg. C of preheat and interpass temperature.

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