• 제목/요약/키워드: 용접선 추적 시스템

검색결과 44건 처리시간 0.019초

생산 시스템 자동화 분야에서의 시각 인식 장치

  • 고국원;박원식;조형석
    • 제어로봇시스템학회지
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    • 제2권6호
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    • pp.38-49
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    • 1996
  • 본 논문에서는 시각 인식 기술을 이용한 자동화된 생산기술 분야로, 전자회로 기판 생산 공정과 용접 공정을 예롤 들었으며, 각 분야에서의 연구 동기 및 현황을 소개하고 최근 사용되고 있는 기술에 대해 논하였다. 여기서, 전자회로 기판 생산공정에 적용된 시각 인식 기술로는 인쇄 회로 기판(PCB)의 도체 패턴의 양/불량 판정 검사, FIC부품의 인식 및 리드 검사, FIC부품의 장착상태검사, 장착 후의 납땜 검사 등을 다루었으며, 용접 공정에 대한 기술로는 맞대기 용접에서의 용접선 추적, 고주파 전기저항 용접으로 생산되는 강관의 용접품질 검사 등을 다루었다.

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GMA 용접에서 강제적인 위빙이 없는 아크센서 시스템에 관한 연구 (I) -용접선 추적 알고리즘의 구현- (A Study on the Weavingless Arc Sensor System in GMA Welding (I) -Implementation of Weld Seam Tracking Algrithm-)

  • 안재현;김재웅
    • Journal of Welding and Joining
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    • 제16권3호
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    • pp.44-54
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    • 1998
  • In this study a new arc sensor algorithm for automatic weld seam tracking was proposed, which uses the relative welding current variation according to the tip-to-workpiece distance in GMA welding. Since the new developed arc sensor algorithm is not sensitive to unstable factors of arc signal, the system is expected to get rid of the problems of already existing arc sensor system which include the difficulty of modeling the process for various welding conditions and limitation of application to thick plate welding. Thus the system is applicable not only to thick plate welding but also to thin plate welding. To implement the new arc sensor algorithm the system parameters which include sampling time, averaging range, weighting factor of moving averaging, basic compensation time, and basic compensation distance were determined by experimental analysis. Consequently this system has shown the successful tracking capability for the various welding conditions.

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박판 맞대기 용접에서 전자기식 센서를 이용한 용접선 자동 추적 시스템에 관한 연구 (A Study on Automatic Seam Tracking System Using Electro-Magnetic Sensor for Sheet Metal Arc Welding of Butt Joints)

  • 유병희;김재웅
    • Journal of Welding and Joining
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    • 제15권1호
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    • pp.81-91
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    • 1997
  • In this study, a magnetic sensor to make use of eddy current was developed to detect the weld seam of butt joint in the sheet metal arc welding. This system consist of the sensor device for detecting the weld line, the servo control device for driving the weld torch movement and the control unit. A signal processing was applied to smooth the output signal of the sensor. The weld joint was determined by using a 1st order differential method. To improve tracking accuracy of the system, moving average method which has an effect of proportional and weighted integral control was applied to a series of the weld joint positions obtained above. The weld line for tracking was generated by using data regeneration algorithm. Based on these results, each servo motor was controlled by pulse generator. From experimental results, it was revealed that this system has excellent detecting ability for weld line and seam tracking ability.

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용접선 추적시스템을 적용한 탄뎀 원주 용접시스템 개발 (Development on Tandem GMA Welding System using Seam Tracking System in Pipe Line)

  • 이종표;이지혜;박민호;박철균;김일수
    • 한국정밀공학회지
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    • 제31권11호
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    • pp.1007-1013
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    • 2014
  • In this study to improve the productivity, advantage Tandem circumferential weld process of seam tracking system was applied for the laser vision sensor. Weld geometry scanning laser vision sensor and PLC control unit are used to scan correct positioning of welding torch when the program is implemented so that it can correctly track the welding line. The welding experiment was conducted to evaluate the performance of laser vision seam tracking sensor in tandem welding process. The seam tracking several experiments was to determine the reliability of the system, welding experiments relatively good quality welding bead was confirmed. Furthermore, the PLC program for seam tracking was used to confirm the validity of the application of tandem welding process according to the benefits of increased productivity, which is expected to contribute to national competitiveness.

비전센서를 이용한 용접선 자동추적에 관한 연구 (A Study on Automatic Seam Tracking using Vision Sensor)

  • 조택동;양상민;전진환
    • Journal of Welding and Joining
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    • 제16권6호
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    • pp.68-76
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    • 1998
  • A CCD camera with a laser stripe was applied to realized the automatic weld seam tracking. The 3-dimensional information obtained from the vision system made it possible to generate the weld torch path. The adaptive Hough transformation was used to extract laser stripes an to obtain specific weld points. It takes relatively long time to process image on-line control using the basic control using the basic Hough transformation, but it has a tendency of robustness over the noises such as spatter. For this reason, it was complemented with adaptive Hough transformation to have an on-line processing ability for scanning specific weld points. The dead zone, where the sensing of weld line is impossible, was eliminated by rotating the camera with its rotating axis centered at the weld torch. When weld lines were detected, the camera angle was controlled in order to get the minimum image data for sensing of weld lines. Consequently, the image processing time was reduced.

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