• Title/Summary/Keyword: 용융부

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A study for detection of melt flow zone about polyethylene butt fusion joints (폴리에틸렌 배관 버트융착부 열용융거리 측정에 대한 연구)

  • Kil, Seonghee;Kim, Younggu;Jo, NYoungdo;Lee, Yeonjae
    • Journal of Energy Engineering
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    • v.25 no.4
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    • pp.103-109
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    • 2016
  • Polyethylene pipes has useful benefits which are anti-corrosive and flexible material, so it is used to gas pipes but also class 3 water pipes of nuclear power plant, process pipes of petrochemical plant and chemical plant. So the usage of polyethylene pipes is widely increased. But it has been limited for the usage of polyethylene, because it can not be directly detected to fusion joints by using non destructive evaluation. Polyethylene pipes are connected by two methods, one is butt fusion and the other is electrofusion. Butt fusion is widely used to connecting the pipes. It is proposed to method for determining the reliability of joints in this study that is detection of the melt flow zone at fusion joints. In this study, middle density polyethylene is used, outside diameter of the test specimen is 225mm and thickness is 20.5mm. Speed of ultrasonic of this test specimen is 2,200m/s. Test specimens were fabricated by varying the heating time which means from 0% to 130% applying time through heating plate to polyethylene for detecting melt flow zone. Also 4 additional test specimens were made, one was made that not scrapping attached surface of pipes but applying 100% of the proper heating time and the others were made to include of soil, gravel and vinly tape paper at fusion joints, that were also applied 100% of proper heating time. Ultrasonic testing to measure the melt flow zone of 20 test specimens was conducted by using 3.5MHz and 5.0MHz ultrasonic probes and melt flow zone measuring was conducted to three times at different point to one specimen. To differentiate the melt flow zone signal, post image processing was equally conducted to all test results and image levels, contrast, sharpen, threshold were adopted to all teat results and the test results were displayed gray scale. From the results, for the shorter heating times the reflection area of multiple echo have been increased, so the data was obtained from the position where it can be eliminated as much as possible. At 80% of proper heating time(168 sec.), the signal of melt flow zone was obtained clearly, so measuring could be conducted. From 7% of proper heating time(15 sec.) to shorter heating times. we could not obtain the signal because test specimen was not fused. From the result, we can verify that measuring of melt flow zone by using phased array ultrasonic imaging method is possible. And we can verify to complete and incomplete butt fusion by measuring the melt flow zone.

Modeling Scheme for Weld-Jointed Parts for Precise Structural Analysis of Large-Scale Structures (대형구조물의 구조해석 정밀도 향상을 위한 용접부 모델링 기법)

  • Jin, Dawei;Park, Sang-Hu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1195-1203
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    • 2012
  • Welding is a well-developed, widely used process for permanently joining metal components. However, the mechanical reliability of welded parts still offers room for improvement. A weld region consists of a fusion zone, a partially melted zone, and a heat-affected zone, and each zone has different material properties. In addition, the geometrical shape of a weld bead or fillet influences the mechanical reliability. A precise structural analysis must consider how a local welded region influences the mechanical behavior of the entire structure. This study focuses on an effective modeling scheme for the weld region. It relies on experimental and numerical methods to determine the proper correlation based on experimental results and to propose a modeling scheme for welded parts.

Evaluation of Mechanical Properties on Cryogenic Structrual Steel JN1 Weldments and Heat Treated Materials by Using Miniaturized Small Specimen (소형 시험편에 의한 극저온 구조용강 JN1의 용접부 및 열처리재의 기계적성질 평가)

  • Gwon, Il-Hyeon;Hashida, Toshiyuki;Jeong, Se-Hui
    • Korean Journal of Materials Research
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    • v.6 no.9
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    • pp.905-918
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    • 1996
  • 초전도 마그네트 구조용 부재로 최근 개발된 오스테나이트계 스테인레스강 JN1 모재, GTA 용접부 및 열처리재에 대한 기계적 성질을 조사하기 위해 실온(293K)에서 극저온(4K)까지의 온도에서 소형펀치(Small Punch)시험을 실시하였다. GTA 용접부의 용융선 근방의 극저온 기계적 성질은 모재와 용접금속에 비해 크게 저하하였다. 4K에서 실험된 용융선 시험편으로 얻어진 하중-변위곡선상에서 부하의 초기 단계에 보통의 서레이션과 다른 pop-in이 관찰되었고, 이때 시험편 표면의 용융선 근처에서 약 0.1-1mm 정도의 크랙이 발생하였다. 열처리재의 기계적 성질은 열처리 시간과 온도의 증가 또는 시험온도의 저하에 따라 크게 저하되었다. 위의 결과에 기초하여 본 연구에서 실시한 소형 시험편을 사용하는 SP 시험법은 극저온에서 JN1 강의 모재와 열처리재뿐 만 아니라 GTA 용접부의 기계적 성질을 평가할 수 있는 유용한 시험법이었다.

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Flow Analyses and the Application to the Basic Design for the Pyrolysis Reactor and Combustor (열분해실 및 연소실 유동해석과 기본설계에의 응용)

  • 이진욱;심성훈;김석준
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.85-90
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    • 2002
  • 현재 도시폐기물의 열분해용융 소각로의 개발을 위한 연구가 국내외적으로 진행되고 있다. 열분해용융 소각로는 열분해로, 융용로, 연소실 등과 같이 반응을 동반하는 단위 장치 및 공기 공급부 등에서 에너지 및 유체의 이동이 일어나고 있다. 도시폐기물의 열분해용융 소각로의 개발을 위하여, 파일롯(또는 실험용) 플랜트 또는 향후 상업용 플랜트 제작시에 필요한 설계 개념의 도출 및 주요 설계 변수의 영향 분석을 위한 연구가 필수적이라 판단된다.(중략)

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고온 용융염에 활용 가능한 Ag/AgCl 기준전극 제조 및 이를 이용한 Cd 액체음극에서의 란탄족 염화물의 순환 전압 전류 특성

  • 안병길;심준보;김응호;유재형
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2004.06a
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    • pp.333-333
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    • 2004
  • 고온의 용융염 매질에서 전해 정련 또는 전해제련에 의해 원하는 물질을 회수하기 위한 공정에 있어서 정확한 산화/환원 전위 측정 및 안정된 전위를 인가하기 위해서는 재현성과 내구성이 확보된 기준 전극이 필요하다. 용융염 매질에서 많이 사용되는 기준 전극은 Ag/AgCl 전극으로서 온도 사이클에 대한 전위의 히스테리시스가 작고 고온에서도 전위가 안정하다. Ag/AgCl 기준전극으로 pyrex 봉 하단부를 수 마이크론 두께의 pyrex 박막으로 제작된 것은 고온 용융염에 접촉시 열 충격, 전극류와 충돌에 의한 물리적 취약성 및 고온의 용융염에 의한 부식과 같은 단점이 있다.(중략)

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Thermal Damage Characterization of Silicon Wafer Subjected to CW Laser Beam (CW 레이저 조사에 의한 실리콘 웨이퍼의 손상 평가)

  • Choi, Sung-Ho;Kim, Chung-Seok;Jhang, Kyung-Young;Shin, Wan-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1241-1248
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    • 2012
  • The objective of this study is to evaluate the thermal damage characterization of a silicon wafer subjected to a CW laser beam. The variation in temperature and stress during laser beam irradiation has been predicted using a three-dimensional numerical model. The simulation results indicate that the specimen might crack when a 93-$W/cm^2$ laser beam is irradiated on the silicon wafer, and surface melting can occur when a 186-$W/cm^2$ laser beam is irradiated on the silicon wafer. In experiments, straight cracks in the [110] direction were observed for a laser irradiance exceeding 102 $W/cm^2$. Furthermore, surface melting was observed for a laser irradiance exceeding 140 $W/cm^2$. The irradiance for surface melting is less than that in the simulation results because multiple reflections and absorption of the laser beam might occur on the surface cracks, increasing the absorbance of the laser beam.

A Study on the Health Evaluation in Spot Welded Zone by Using Optical Pulse and Lock-in Phase Infrared Thermography (광원 펄스와 위상잠금 적외선 열화상을 이용한 점용접부의 건전성 평가 연구)

  • Park, Hee Sang;Choi, Mang Yong;Kwon, Koo Ahn;Park, Jeong Hak;Kim, Won Tae;Lee, Bo Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.349-354
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    • 2013
  • The non-destructive testing using infrared thermography is extended to a variety of industries and non-destructive testing of welds using infrared thermography is also in progress in various ways. Currently, a non-destructive testing of electrical resistance spot welds which is mainly used is Radiography Testing. This study detected area of spot welds nugget using optical-infrared thermography. In the results, it is possible for detecting defects of nugget in a short period of time using pulse-infrared thermography.