• Title/Summary/Keyword: 용사분말

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Fabrication and Microstructure of Hydroxyapatite Coating Layer by Plasma Spraying (플라즈마 용사법에 의한 Hydroxyapatite코팅층의 제조와 미세구조)

  • 이치우;오익현;이형근;이병택
    • Journal of the Korean Ceramic Society
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    • v.41 no.3
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    • pp.259-265
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    • 2004
  • The microstructure of nano-sized hydroxyapatite (HAp) powders coating layer on ZrO$_2$ substrate was investigated, which was formed by plasma spray process. The nano-sized HAp powders were successfully synthesized by precipitation of Ca(NO$_3$)$_2$$.$4H$_2$O and (NH$_4$)$_2$HPO$_4$ solution. The HAp coating layer with thickness of 150∼250 $\mu\textrm{m}$ was free from the cracks at interfaces between the coating and ZrO$_2$ substrate. In the plasma sprayed HAp coating layer, the undesirable phases were not found, while in the HAp coating layer heat-treated at 800$^{\circ}C$, TTCP, and ${\beta}$-TCP phase were detected as well as HAp phase. However, at 900$^{\circ}C$, they were completely disappeared. At 1100$^{\circ}C$, XRD analysis revealed that the coating layer was composed of the highly crystallized HAp.

Effect of Particle Size of Tungsten Powder on the Properties of Vacuum Plasma Sprayed Tungsten coatings

  • Kim, Ho-Seok;Mun, Se-Yeon;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.205.1-205.1
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    • 2016
  • 핵융합로에서 고온, 고에너지 플라즈마에 장기간 노출되는 플라즈마 대면재는 고속 입자와 중성자에 의한 열화 및 침식과 높은 열부하를 견뎌야 하므로 높은 수준의 재료기술과 표면 코팅기술의 개발이 필요하다. 텅스텐은 용융점이 높고, 스퍼터링(Sputtering) 현상이 적으며, Tritium 재침적 현상이 제한되는 우수한 특성 때문에 핵융합로 대면제에 적용하기 위한 다양한 연구가 진행되고 있다. 본 연구에서는 VPS(vacuum plasma spray) 장비를 이용하여 5, 10, $25{\mu}m$ 크기의 텅스텐 분말을FM(ferritic-martenitic) steel 기판에 용사 코팅하였다. 입자 크기를 달리하여 제작한 3종의 시편은 시편 전후 두께 및 무게 변화, 현미경이미지, 비커스 경도, 3D 표면 형상, XRD를 이용하여 코팅층의 특성을 평가하였으며, $10{\mu}m$ 크기의 텅스텐 분말 시편이 가장 우수한 특성을 나타내는 것을 확인하였다.

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The Shielding Effectiveness of Zn-Al Arc Thermal Metal Film Coated Cement-Mortar Using Copper Powder (Zn-Al 아크 금속용사 피막을 적용한 구리분말 혼입 시멘트 모르타르의 전자파 차폐 성능 평가)

  • Choi, Hyun-Jun;Choi, Hyun-Kuk;Kim, Hyeong-Cheol;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.124-125
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    • 2017
  • In this study, the shielding effectiveness of the Zn-Al arc thermal metal film coated cement-mortar mixed with copper powder by reflection, absorption, multi-reflection loss in 2.25~2.65 GHz was reviewed. By enhancing the mixing ratio of copper powder, the shielding effectiveness by absorption and multi-reflection loss was increased, but shielding rate(%) based on 80 dB showed below 20%. The Zn-Al arc thermal metal film coated on specimen, the shielding rate increased 3.5 times by reflection loss.

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Variation of Mechanical Properties with Powder Spraying Conditions in Mo and Co Alloy (Mo 및 Co계 분말의 용사조건에 따른 기계적 특성 변화)

  • 하국현
    • Journal of Powder Materials
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    • v.2 no.3
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    • pp.201-207
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    • 1995
  • In general, the characteristics of plasma spray coating are strongly dependent on process conditions. In this paper, Mo and Co alloy coating layers were made by plasma spraying with different spray parameters and characterized using X-ray diffraction, scanning electron microscopy(SEM), hardnass test, and wear test. It was found that the coating characteristics were mainly affected by phase composition of the powder, spray distance, arc current, and gas flow rate.

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Characterization of Modified Surface Manufactured by PTA(Plasma Transferred Arc) Spray (PTA 용사에 의해 제조된 표면개질부의 특성에 관한 연구)

  • Ji Jung-Hun;Yoo Yeon-Gon;Kim Gwang-Soo
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.92-95
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    • 2004
  • 플라즈마 트랜스퍼드 아크(PTA) 용사는 플라즈마 아크 용접 장치에 선형의 용접봉을 이용하는 대신 분말 형태의 용접재를 주입하여 주로 마모나 부식에 노출되는 금속의 표면에 적용하여 금속 표면의 내식 내마모 특성을 향상시키는 기술이다. 본 논문에서는 용사전류가 표면개질부에 미치는 기하학적 형상 및 미세조직에 미치는 영향에 대하여 알아보았다. 낮은 전류에서는 접합이 이루어지지 않았고 높은 전류에서는 모재로 희석되어 들어가는 현상을 보였다.

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Effects of Powder Mixing on the Mechanical Properties of Thermally Sprayed WC-Co-Cr Coating Layers (WC-Co-Cr 용사코팅시 분말의 혼합이 코팅층의 기계적 특성에 미치는 영향)

  • Lee, Chang Woo;Han, Jun Hyun;Shin, Myung Chul;Kwun, S.I.
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.290-296
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    • 2009
  • We report on the effects of mixing of powders with various particle sizes on fracture toughness and wear resistance of thermally sprayed WC-10Co-4Cr coating layers fabricated by HVOF (high-velocity oxygen fuel) process. The size and the mixing ratio of powders were changed in order to get high fracture toughness and wear resistance. The mixing of small amount of coarse powders with fine powders resulted in the highest fracture toughness and wear resistance due to the lowest porosity in coating layers.