• Title/Summary/Keyword: 외륜

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Process Modification and Numerical Simulation for an Outer Race of a CV Joint using Multi-Stage Cold Forging (등속조인트용 외륜의 다단 냉간 단조공정을 위한 공정개선 및 유한요소 해석)

  • Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.23 no.4
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    • pp.211-220
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    • 2014
  • The outer race of a constant velocity (CV) joint having six inner ball grooves has traditionally been manufactured by multi-stage warm forging, which includes forward extrusion, upsetting, backward extrusions, necking, ironing and sizing, and machining. In the current study, a multi-stage cold forging process is examined and an assessment for replacing and modifying the conventional multi-stage warm forging is made. The proposed procedure is simplified to the backward extrusion of the conventional process, and the sizing and necking are combined into a single sizing-necking step. Thus, the forging surface of the six ball grooves can be obtained without additional machining. To verify the suitability of the proposed process, a 3-dimensional numerical simulation on each operation was performed. The forging loads were also predicted. In addition, a structural integrity evaluation for the tools was carried out. Based on the results, it is shown that the dimensional requirements of the outer race can be well met.

Multibody modeling and Analysis on Difference of Pin-reaction Force and Vibration caused by Offset in Fixed Outer Ring Type Cycloidal Speed Reducer (다물체 모델링을 이용한 외륜 고정형 Cycloid 감속기의 Offset에 의한 핀반력 및 진동차이 분석)

  • Kim, Hong Ki;Lee, Ki Bok;Yoo, Hong Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.11
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    • pp.1057-1063
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    • 2012
  • A cycloid speed reducer is a type of the speed reducers. The cycloid speed reducer has a eccentric rotating motion and offset to avoid some problem of assembly, so it has a disadvantage for vibration. In this paper, a multi-body dynamic model is developed for a cycloid speed reducer and the dynamic behaviors of the reducer are investigated. The cycloid speed reducer consists of cycloidal plate gears, housing gear, input shaft, output pin and shaft, and eccentric bearings. Using a CAD program, each component of cycloid reducer is modeled based on the offset and multi-body simulations are performed using Recurdyn. As a result, the pin reaction force and the amplitude of bearing displacement are increased by the offset.

Finite Element Analysis of a Hot Profile Ring Rolling Process of the Ball Bearing Outer Race (볼 베어링 외륜 열간형상링압연 공정의 유한요소해석)

  • Kim, Bong-Su;Choi, In-Su;Choi, Moo-Ho;Lee, Gun-Myung;Kim, Eung-Zu;Joun, Man-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.164-168
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    • 2012
  • In this paper, a manufacturing process for a ball bearing outer race is studied by experiments and predictions, which is composed of four hot forging stages and the final hot or warm profile ring rolling stage. An analysis model and some assumption to simulate the profile ring rolling process is introduced. The entire process including the forging stages and ring rolling stage is simulated using a rigid-thermoviscoplastic finite element method and the predictions are compared with the experiments in terms of major dimensions, showing that they are quantitatively very close to each other.

A Study on the Detection of Fault Factor in Gear-Integrated Bearing (기어일체형 베어링의 결함인자 검출에 대한 연구)

  • Yeongsik Kang;Ina Yang;Eunjun Lee;Hwajong Jin;Donghyouk Shim
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.2
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    • pp.113-121
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    • 2023
  • High-precision lasers and anti-aircraft radars are the main equipment to protect the Korean Peninsula, and require preemptive maintenance before signs of failure. Of the key components in the drive sector, bearings do not have a fault alarm function. Therefore, the technology for diagnosing defects in bearings before the performance degradation of equipment occurs is becoming more important. In this paper, for the experimental analysis, we measured the acceleration of the four sets of the same lot using acceleration sensors. Through periodic measurements, the factors that changed until the bearing stopped rotating were analyzed. To determine the replacement time, the main factors and threshold values of the bearing signal were analyzed. The error of the theoretical and experimental analysis results of the defect frequency was within 2.8 %, and the validity of the theoretical analysis results could be confirmed. Based on the results, it is possible to remotely transmit trouble alerts to users through the system check function.

Evaluation of the Pushing, Lifting and Twisting Forces According to the Handle Design Variables of the Single-Wheel Barrows (외륜 수레 손잡이 설계 변수의 변화에 따른 밀기, 들기, 회전 힘 평가)

  • Song, Young-Woong;Kim, Kyoung-Ah;Lee, Ho-Cheol
    • Journal of the Korean Society of Safety
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    • v.27 no.2
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    • pp.84-91
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    • 2012
  • This study evaluated three forces (lifting, pushing and twisting) required to maneuver the single-wheel barrows according to handle height, width, horizontal angle and vertical angle. The four independent variables were varied in two levels. Handle height was varies in two levels : 'knuckle height (KH)' and 'KH + 0.1 ${\times}$ stature'. The two handle widths were '1.5 ${\times}$ shoulder width (SW)' and '1.75 ${\times}$ SW'. Two angles of $0^{\circ}$ and $15^{\circ}$ were used for horizontal and vertical angles. The 24 factorial design was used in the experiment. Twelve healthy male students (undergraduate and graduate) participated in the experiment. Subjects exerted three forces (pushing, lifting, and twisting clockwise) in each experimental condition. The order of 16 treatment conditions was determined randomly. Results showed that the effects of the four factors were different according to three forces. While lifting and twisting forces were higher in 'knuckle height', the pushing force was higher in 'KH + 0.1 ${\times}$ stature' (p < 0.05). Lifting and pushing forces showed higher values in the horizontal angle $0^{\circ}$ than in $15^{\circ}$. Handle width and vertical angle showed no statistically significant main effects on three forces (p > 0.05). Results of this study could be used as basic data for the ergonomic design of handle variables of one- or two-wheel barrows.

Induction Motor Bearing Damage Detection Using Stator Current Monitoring (고정자전류 모니터링에 의한 유도전동기 베어링고장 검출에 관한 연구)

  • Yoon, Chung-Sup;Hong, Won-Pyo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.6
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    • pp.36-45
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    • 2005
  • This paper addresses the application of motor current spectral analysis for the detection of rolling-element bearing damage in induction machines. We set the experimental test bed. They is composed of the normal condition bearing system, the abnormal rolling-element bearing system of 2 type induction motors with shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. We have developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT(Fast Fourier Transform), Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. Especially, the analyzed results by inner product clearly illustrate that the stator signature analysis can be used to identify the presence of a bearing fault.

Eruption Cycles and Volcanic Form of the Dokdo Volcano, Korea (독도 화산의 분출윤회와 화산형태)

  • 황상구;전영권
    • Economic and Environmental Geology
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    • v.36 no.6
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    • pp.527-536
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    • 2003
  • The Dokdo volcano in the south-central part of the East Sea is classified into 8 rock units. The units and sequence suggest that the Dok Island forms a small stratovolcano constructed from at least 3 times eruption cycles above the sea level and proceeded with transformation of a few different eruption styles during each cycle. Reconstruction of the volcanic form, from the geologic structures and spatial lithofacies changes, suggests that the island is remnants of the southwestern caldera rim of the stratovolcano whose central part lies several hundred meters to the northeast. The subaqueous volcano shows abig guyot, which looks like a shield volcano, that represents gentle slope at 90-175 m deep and relatively steep one in 200∼2,000m, and 25∼30km wise base on sea floor. Therefore the total Dokdo volcano represents a multiple volcano that stratovolcano with small caldera overlies the big guyot.

Volcanic Geomorphology of Gonaengisool-oreum, Bonggae-dong, Jeju (제주시 봉개동 고냉이술 오름의 화산형태학적 특성)

  • Lee, Jeong-Hyun;Yun, Sung-Hyo
    • The Journal of the Petrological Society of Korea
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    • v.20 no.3
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    • pp.151-159
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    • 2011
  • The geology of the Gonaengisool-oreum, Bonggae-dong, Jeju consists of Yeongpyeong-dong basalt, Shinan-dong basalt, Bonggae-dong basalt and cinder in ascending order. Yeongpyeong-dong and Shinan-dong basalt is situated at the mid-mountain slope in southern part of the Gonaengisool-oreum, and Bonggae-dong basalt is located at the Gonaengisool-oreum area and nortgbern low foot of the mountain. Bonggae-dong basalt is aa lava flows with thick clinker. The Gonaengisool-oreum is isolated small volcano, that is, a lava shield having wide crater in the summit with several small pit craters. The average basal elevation of the Gonaengisool-oreum cone is 297.5 m(highest 300 m and lowest 295 m), and the highest summit is 304.5 m, average cone basal width is 597.5 m and cone height is 7.9 m, and mean slope of $1.5^{\circ}$ for the flank of the shield cone.

Bearing Faults Identification of an Induction Motor using Acoustic Emission Signals and Histogram Modeling (음향 방출 신호와 히스토그램 모델링을 이용한 유도전동기의 베어링 결함 검출)

  • Jang, Won-Chul;Seo, Jun-Sang;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.19 no.11
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    • pp.17-24
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    • 2014
  • This paper proposes a fault detection method for low-speed rolling element bearings of an induction motor using acoustic emission signals and histogram modeling. The proposed method performs envelop modeling of the histogram of normalized fault signals. It then extracts and selects significant features of each fault using partial autocorrelation coefficients and distance evaluation technique, respectively. Finally, using the extracted features as inputs, the support vector regression (SVR) classifies bearing's inner, outer, and roller faults. To obtain optimal classification performance, we evaluate the proposed method with varying an adjustable parameter of the Gaussian radial basis function of SVR from 0.01 to 1.0 and the number of features from 2 to 150. Experimental results show that the proposed fault identification method using 0.64-0.65 of the adjustable parameter and 75 features achieves 91% in classification performance and outperforms conventional fault diagnosis methods as well.

Perfusion MR Imaging of the Brain Tumor: Preliminary Report (뇌종야의 관류 자기공명영상: 예비보고)

  • 김홍대;장기현;성수옥;한문희;한만청
    • Investigative Magnetic Resonance Imaging
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    • v.1 no.1
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    • pp.119-124
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    • 1997
  • Purpose: To assess the utility of magnetic resonance(MR) cerebral blood volume (CBV) map in the evaluation of brain tumors. Materials and Methods: We performed perfusion MR imaing preoperatively in the consecutive IS patients with intracranial masses(3 meningiomas, 2 glioblastoma multiformes, 3 low grade gliomas, 1 lymphoma, 1 germinoma, 1 neurocytoma, 1 metastasis, 2 abscesses, 1 radionecrosis). The average age of the patients was 42 years (22yr -68yr), composed of 10 males and S females. All MR images were obtained at l.ST imager(Signa, CE Medical Systems, Milwaukee, Wisconsin). The regional CBV map was obtained on the theoretical basis of susceptibility difference induced by first pass circulation of contrast media. (contrast media: IScc of gadopentate dimeglumine, about 2ml/sec by hand, starting at 10 second after first baseline scan). For each patient, a total of 480 images (6 slices, 80 images/slice in 160 sec) were obtained by using gradient echo(CE) single shot echo-planar image(EPI) sequence (TR 2000ms, TE SOms, flip angle $90^{\circ}$, FOV $240{\times}240mm,{\;}matrix{\;}128{\times}128$, slice-thick/gap S/2.S). After data collection, the raw data were transferred to CE workstation and rCBV maps were generated from the numerical integration of ${\Delta}R2^{*} on a voxel by voxel basis, with home made software (${\Delta}R2^{*}=-ln (S/SO)/TE). For easy visual interpretation, relative RCB color coding with reference to the normal white matter was applied and color rCBV maps were obtained. The findings of perfusion MR image were retrospectively correlated with Cd-enhanced images with focus on the degree and extent of perfusion and contrast enhancement. Results: Two cases of glioblastoma multiforme with rim enhancement on Cd-enhanced Tl weighted image showed increased perfusion in the peripheral rim and decreased perfusion in the central necrosis portion. The low grade gliomas appeared as a low perfusion area with poorly defined margin. In 2 cases of brain abscess, the degree of perfusion was similar to that of the normal white matter in the peripheral enhancing rim and was low in the central portion. All meningiomas showed diffuse homogeneous increased perfusion of moderate or high degree. One each of lymphoma and germinoma showed homogenously decreased perfusion with well defined margin. The central neurocytoma showed multifocal increased perfusion areas of moderate or high degree. A few nodules of the multiple metastasis showed increased perfusion of moderate degree. One radionecrosis revealed multiple foci of increased perfusion within the area of decreased perfusion. Conclusion: The rCBV map appears to correlate well with the perfusion state of brain tumor, and may be helpful in discrimination between low grade and high grade gliomas. The further study is needed to clarify the role of perfusion MR image in the evaluation of brain tumor.

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