• Title/Summary/Keyword: 와전류 탐상 기법

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Detecting Method of Internal Degradation for Cable using Finite Element Method (와전류 센서를 이용한 케이블용 내부 열화 검출 방법)

  • Park, Geon-Ho
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2015.01a
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    • pp.291-292
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    • 2015
  • 와전류 탐상 기법을 이용하여 배전선로의 내부 열화를 검출하는 시스템을 개발할 수 있는데, 본 연구에서는 이를 위하여 유한요소법을 통한 시뮬레이션으로 와전류 센서의 기초 모델링을 구상한 후 실제 와전류 센서를 제작하여 가속 열화에 의한 센서 특성을 조사하였다.

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Development of a Multichannel Eddy Current Testing Instrument(I) (다중채널 와전류탐상검사 장치 개발(I))

  • Lee, Hee-Jong;Nam, Min-Woo;Cho, Chan-Hee;Yoon, Byung-Sik;Cho, Hyun-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.155-161
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    • 2010
  • Recently, the electromagnetic techniques of the eddy current testing(ECT), alternating current field testing, magnetic flux leakage testing and remote field testing have been used as a nondestructive evaluation method based on the electromagnetic induction. The eddy current testing is now widely accepted as a NDE method for the heat exchanger tube in the electric power industry, chemical, shipbuilding, and military. The ECT system mainly consists of the synthesizer module, analog module, analog-to-digital converter, power supplier, and data acquisition and analysis program. In this study, the synthesizer module and the analog module which are essential to the ECT system were primarily developed. The developed ECT system is basically a multifrequency type which is able to inject the maximum four frequencies based on the frequency and time domain multiplexing method. Conclusively, we confirmed that the EC signal was processed appropriately in each circuit modules, and the Lissajous EC signal was displayed in the impedance plane.

Development of a Multichannel Eddy Current Testing Instrument(II) (다중채널 와전류탐상검사 장치 개발(II))

  • Lee, Hee-Jong;Nam, Min-Woo;Cho, Chan-Hee;Yoo, Hyun-Joo;Kim, In-Chel
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.552-559
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    • 2011
  • Recently, the eddy current testing(ECT), alternating current field testing, magnetic flux leakage testing and remote field testing have been used as a nondestructive evaluation method based on the electromagnetic induction phenomenon. The eddy current testing is now widely accepted as a NDE method for the heat exchanger tube in the electric power industry, chemical, shipbuilding, and military. The ECT system mainly consists of the synthesizer module, analog module, analog-to-digital converter, power supplier, and data acquisition and analysis program. In the previous study, the synthesizer module and the analog module which is essential to the ECT system were primarily developed, and in this study the data acquisition and analysis program were developed. The operation system for this program is based on the Windows 7, and optimized for the Korean users, and the specific feature of this program using setup wizard enables inspector to make a setup easily for acquisition and analysis of ECT data. In this paper, the configuration and functions of eddy current data acquisition and analysis program will be introduced.

GMR Sensor Applicability to Remote Field Eddy Current Defect Signal Detection in a Ferromagnetic Pipe (강자성 배관의 원격장 와전류 결함 신호 검출에 GMR Sensor의 적용성 연구)

  • Park, Jeong Won;Park, Jae Ha;Song, Sung Jin;Kim, Hak Joon;Kwon, Se Gon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.6
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    • pp.483-489
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    • 2016
  • The typical methods used for inspecting ferromagnetic pipes include the ultrasonic testing (UT) contact method and the following non-contact methods: magnetic flux leakage (MFL), electromagnetic acoustic transducers (EMAT), and remote field eddy current testing (RFECT). Among these methods, the RFECT method has the advantage of being able to establish a system smaller than the diameter of a pipe. However, the method has several disadvantages as well, including different sensitivities and difficult-to-repair coil sensors which comprise its array system. Therefore, a giant magneto-resistance (GMR) sensor was applied to address these issues. The GMR sensor is small, easy to replace, and has uniform sensitivity. In this experiment, the GMR sensor was used to measure remote field and defect signal characteristics (in the axial and radial directions) in a ferromagnetic pipe. These characteristics were measured in an effort to investigate standard defects at changing depths within a pipe. The results show that the experiment successfully demonstrated the applicability of the GMR sensor to RFECT signal detection in ferromagnetic pipe.

Design of Remote Field Eddy Current Sensor for Water-Wall Tube Inspection using Simulation (시뮬레이션을 활용한 유동층보일러 수냉벽튜브 검사용 원격장 와전류 탐상 센서 설계)

  • Gil, Doo Song;Kwon, Chan Wool;Cho, Yong-Sang;Kim, Hak-Joon
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.1
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    • pp.33-38
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    • 2019
  • Thermal power generation accounts for the highest percentage of domestic power generation, among which coal-fired boiler generation accounts for the highest percentage. Coal boilers generate harmful substances and fine dust during coal combustion and have a serious effect on air pollution. So, fluidized-bed boilers have been introduced as eco-friendly coal boilers. It uses a fluid medium which affect the combustion temperature of coal. Because of it fluidized-bed boilers emit less pollutants than original one. Water-wall tubes play an important role in this fluidized bed boiler. Due to the fluid medium, the wall damage is more severe than the existing boiler. However, there is no quantitative maintenance technique in Korea yet. Remote field eddy current testing is a non-destructive evaluation technique that is often used for inspection of inner and outer wall of tube. it can inspect with non-contact and high speed. However, it is an inspection that proceeds from inside the pipe, and the water-wall tube is not able to enter the interior. In this study, we designed and simulated an external remote field eddy current sensor suitable for water-wall tube of a fluidized - bed boiler using simulations. By obtaining a signal similar to the existing remote field eddy current test, the criteria for the external remote field eddy current sensor design can be presented.

Model-Based Interpretation and Experimental Verification of ECT Signals of Steam Generator Tubes (증기발생기 세관 와전류 탐상신호의 모델링기반 해석 및 실험적 검증)

  • Song, Sung-Jin;Kim, Eui-Lae;Yim, Chang-Jae;Lee, Jin-Ho;Kim, Young-H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.1
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    • pp.8-14
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    • 2004
  • Model-based inversion tools for eddy current signals have been developed by combining neural networks and finite element modeling, for quantitative flaw characterization in steam generator tubes. In the present work, interpretation of experimental eddy current signals was carried out in order to validate the developed inversion tools. A database was constructed using the synthetic flaw signals generated by the finite element model. The hybrid neural networks composed of a PNN classifier and BPNN size estimators were trained using the synthetic signals. Experimental eddy current signals were obtained from axisymmetric artificial flaws. Interpretation of flaw signals was conducted by feeding the experimental signals into the neural networks. The interpretation was excellent, which shows that the developed inversion tools would be applicable to the Interpretation of real eddy current signals.

Finite Element Analysis of Eddy Current Testing for Tubes with 3-Dimensional Defects (3차원 관결함에 대한 와전류탐상의 유한요소해석)

  • Lee, Hyang-Beom;Won, Sung-Yean;Shin, Young-Kil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.3
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    • pp.191-199
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    • 2000
  • In this paper, a numerical analysis using the finite element method (FEM) is presented which models the eddy current testing (ECT) of tubes with 3-dimensional defects. For the description of 3-dimensional eddy current problems, the governing equation is derived from the Maxwell's equations. The 3-dimensional FEM formulation with hexahedral elements is carried out using the Galerkin weighted residual method. The INCONEL 600 steam generator tube with inner and outer diameter defects is adopted for the numerical analysis, and the ECT signal, which is the trajectory of the probe impedance, is calculated. For the verification of the numerical analysis method, results of numerical calculations and experiments are compared and they show good agreements. Based on this verification, several defect signals are predicted and their characteristics are investigated with the variation in the defect depth and the circumferential angle of the defect.

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Lift-Off Invariance Transformations for Electromagnetic Eddy Current Nondestructive Evaluation Signals (다양한 센서 측정 거리로부터 획득한 자기적 와전류 신호의 불변 변환 처리 기법)

  • Kim, Dae-Won
    • Journal of the Korean Magnetics Society
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    • v.14 no.6
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    • pp.207-212
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    • 2004
  • Eddy current (EC) testing methods are widely used in a variety of applications including the inspection of steam generator tubes in nuclear power plants, aircraft parts and airframes. A key factor that affects the EC signal is lift-off which means the physical distance between a sensor and a specimen in the testing. In practice, it is difficult to keep track of the actual value of the lift -off during a specific experiment, simulation or testing in the field, which is essential for accurate interpretation of the signal to be used in the following steps. Hence it is necessary to have a scheme to render the EC signal invariant to the effects of lift-off in spite of the changes in the real world. This paper describes a new method for compensating EC signals for variations in lift-off by acquiring an invariance feature using a homomorphic operator and neural network techniques. The signals from various lift-offs are transformed to obtain a zero lift-off equivalent signal that can be subsequently used for defect characterization in the next step.