• 제목/요약/키워드: 와이어 컷

검색결과 81건 처리시간 0.032초

알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향 (The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024)

  • 류청원;최성대;이순관
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.714-719
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    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.

MEDICI와 SUPREM4를 이용한 폴리 실리콘 게이트의 벽면 기울기에 따른 NMOS 소자의 전기적 특성 분석

  • 노호섭;김진수;신주용;송한정;이제원
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 춘계학술발표대회
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    • pp.20.1-20.1
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    • 2009
  • 반도체 소자 제조 공정 프로그램인 T-suprem4와 MEDICI를 이용하여 NMOS구조를 설계 하였다. MOS 소자 시뮬레이션을 통해 식각 공정에서 생기는 언더컷에 의한 전기적 특성을 I-V 곡선으로 비교하여 분석하였다. NMOS 구조는 반도체 소자 제조 공정 프로그램 T-suprem4를 이용하여 기본 소자 구조를 설계하였다. 실험의 변수로는 첫째, 소자 공정 중 폴리 실리콘의 언더컷 식각의 각도를 $70^{\circ}C$부터 $110^{\circ}C$까지 $10^{\circ}C$의 차이로 설계하였다. 또한, 언더컷에 의한 드레인-소스사이의 전류($I_{DS}$) 손실이 없는 유효한 각도를 확인하기 위해 $80^{\circ}C$부터 $100^{\circ}C$까지는 $2^{\circ}C$ 크기로 설계 하였다. 둘째, 게이트 크기를 축소하고 역시 언더컷 식각의 각도를 다양하게 설계하였다. 설계된 소자를 반도체 소자 특성 분석 프로그램 MEDICI를 이용하여 소자의 전기적 특성을 측정하였다. 우선 NMOS소자 게이트에 2V의 전압을 인가하였다. 그리고 드레인 부분에 전압을 인가하여 그에 따른 드레인의 전류를 측정 하였다. 드레인 전압은 0V 부터 변화시키며 인가하였다. 측정된 전류 값으로 I-V 곡선을 나타내었다. I-V 곡선의 분석을 통해 식각 후 언더컷의 각도가 $70^{\circ}C$, $80^{\circ}C$, $110^{\circ}C$ 일 때 $4\times10^{-8}A/{\mu}$의 전류가 흐르고, $90^{\circ}C$, $100^{\circ}C$ 일 때는 $1.8\times10^{-7}A/{\mu}$의 전류가 흐르는 것을 확인 하였다. $80^{\circ}C$에서 $100^{\circ}C$까지는 $2^{\circ}C$ 크기로 측정한 결과 $88^{\circ}C$에서 $100^{\circ}C$ 사이 일 때 $90^{\circ}C$ 각도의 경우와 같이 $1.8\times10^{-7}A/{\mu}$의 전류가 측정 되었다. 즉, 식각 중 수직 측벽 도에 언더컷이 $10^{\circ}C$이상 발생하면 $I_{DS}$ 전류 값이 약 22%로 감소하였다. 또한 일반적으로 $90^{\circ}C$의 수직측벽을 가지는 공정이 중요하다고만 생각 되었지만, 이번 연구를 통하여 식각 후 측벽의 각도가 $88^{\circ}C$에서 $92^{\circ}C$ 사이에 있을 때 $I_{DS}$ 값이 가장 최대가 되는 것을 확인 할 수 있었다.

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초경합금재 와이어컷 방전가공시 두께변화에 따른 가공 특성 (Machining Characteristics According to the Thickness Change When Wire-cut Electrical Discharge Machining of Tungsten Carbide)

  • 이재명;김원일;이윤경;왕덕현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.820-823
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    • 2000
  • The characteristics of wire deflection, surface roughness and roundness were observed on changing discharge time for electrical discharge machining(EDM) of tungsten carbide in various conditions of thickness. The wire deflection was decreased as increasing discharge time and wire tension, the gap of deflection was decreased after thickness 60mm and discharge time of 6$\mu\textrm{s}$ due to the changing from fundamental mode to vibration mode. The deflection is the smallest at the water specific resistivity of 7.5 kΩ ㆍcm. The deflection is found to be decreased as increasing dwell time, and the result is due to the vibration of the pressure and the amount of the dielectric. The component of copper(Cu) and zinc(Zn), which is the main material of wire electrode, was observed for rough wire-cutting EDM of STD-11. This phenomena is found to be decreased as the number of EDM is increased. But it will be improved by changing the material and the shape of wire. The roundness of middle is found to be worse than that of upper and it is increased as the thickness of material is increased.

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와이어컷 방전가공시 펄스변화에 따른 표면형상 특성 (Characteristics of Surface Morphology According to the Pulse Change When Wire-cut Electrical discharge Machining)

  • 이재명
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.537-542
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    • 2000
  • Wire deflection, surface roughness and roundness were observed on changing discharge time for electrical discharge machining(EDM) of STD-11 in various conditions of thickness. The wire deflection was decreased as increasing discharge time and wire tension. The deflection is the smallest at the speed of wire of 10.6m/min and the water specific resistivity of 5k$\Omega$.cm. The deflection is found to be decreased as increasing dwell time. But if the water pressure is high, it is found not to be changed after the vibration of 4sec. The component of copper(Cu) and zinc(Zn), which is the main material of wire electrode, is observed for rough wire-cutting EDM of STD-11. This phenomena is found to be similar in spite of the change of EDM energy level. But it will be improved by changing the material and the shape of wire. The roundness of middle is found to be worse than that of upper and it is increased as the thickness of material is increased.

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와이어 컷 방전가공에서 방전가공횟수가 파인 블랭킹 금형과 제품에 미치는 영향 (An Effect of Number of Passes in Wire-Cut Electric Discharge Machining on Fine Blanking Dies and Products)

  • 유헌일;김세환;최계광
    • 소성∙가공
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    • 제6권3호
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    • pp.192-202
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    • 1997
  • This study presents an effect of number of passes in wire-cut electric discharge machining on fine blanking dies and products. Three part fine blanking dies were produced by the difference of numbers of passes discharge machining. Brake pad was produced, through the die produced like that, the objective of this study is the improvement in surface roughness of die block and punch, life extension of die block, the decrease of second fracture dimensions, the rise of productive.

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와이어 컷 방전 가공을 위한 자동프로그래밍 시스템 AUTO-CUT의 개발에 관한 연구 (A study on the development of the computer aided part programming system 'AUTO-CUT' for wire-cut EDM)

  • 이재원;강신한;강호진
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1987년도 한국자동제어학술회의논문집; 한국과학기술대학, 충남; 16-17 Oct. 1987
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    • pp.255-259
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    • 1987
  • This paper introduces the system AUTO-CUT for the automatic generation of NC tapes for wire-cut EDM (Electrodischarge Machining) parts. The information input to the system is the description of the part geometries, the tool motions and the cutting conditions etc. The system generates CLDATA. Also dynamic graphic display of the tool motions can be-performed on the screen.

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3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공 (The Design and Manufacturing of Die Plate Using 3D CAD/CAM)

  • 최계광
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2006년도 춘계학술발표논문집
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    • pp.192-195
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    • 2006
  • 본 논문에서는 다이 플레이트(Die Plate)를 제작할 때 생산성 향상을 위해서 3D CAD/CAM 시스템을 적용하였다. 사용된 3D CAD/CAM 소프트웨어는 UG NX 3.0이며 생성된 NC 코드는 CNC밀링 및 와이어 컷 방전가공기에 전송되어 다이 플레이트를 자동 가공한다.

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황동과 금형강의 와이어 컷 방전가공을 통한 가공특성 평가 (Evaluation of Machining Characteristics through Wire-Cut EDM of Brass and SKD 11)

  • 김정석
    • 한국생산제조학회지
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    • 제6권4호
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    • pp.130-137
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    • 1997
  • The demand for wire-cut EDM is increasing rapidly in the die and tool making industry. In this study machining characteristics such as machining rate, surface roughness, hand drum form and hardness of machined material are investigated experimentally under the conditions varing pulse on time, pulse off time, peak voltage, wire tension after fixing other conditions in SKD 11 and brass and brass workpiece. It was found that various operating conditions had significant influences on machining characteristics. But the hardness of workpiece was uneffected by operating conditions. Also it was obtained experimentally that brass workpeice had better machinability than SKD 11 one.dition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

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변형에 강인한 내용기반 동영상 검색방법 (Modification-robust contents based motion picture searching method)

  • 최갑근;김순협
    • 한국HCI학회:학술대회논문집
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    • 한국HCI학회 2008년도 학술대회 1부
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    • pp.215-217
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    • 2008
  • 동영상 내용검색을 위해서 가장 많이 사용되고 있는 기술은 컷 추출에 의한 내용비교 방법이다. 그러나 컷 추출을 위해 사용되는 CHD(Color Histogram Difference)나 ECR(Edge Change Ratio)등은 영상물의 Cropping, Resizing Low bit rate등의 변화에 대해 대단히 취약하다. 본 방법은 이러한 변형에 강인하도록 상대적으로 변형이 적은 오디오정보를 이용하여 Indexing과 Searching을 수행하였다. 특히 변형에 강인한 Searching을 위해 오디오의 장면(Scene)을 검출하였고 장면을 중심으로 Time-frequency domain에서 각각의 Frequency bin. 에 대한 스펙트럴 파워를 파워임계값을 중심으로 이진화(Binary)하였다. 제안된 방법으로 Cropping, clipping, Lowbit rate, Additive Frame 등의 변형본에 대한 검색을 시도한 결과 False posit ive Error 와 True Negative Error 에 대해 각각 1%미만의 오탐지 결과를 얻었다.

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