• Title/Summary/Keyword: 와이어 인발

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Pullout capacity Evaluation of anchor and anchor system development to prevent release of anchors in expansion joint (신축이음장치의 앵커 인발성능 평가 및 나사 풀림 방지를 위한 앵커시스템 개발)

  • Ha, Sang-Su
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.1
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    • pp.65-72
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    • 2010
  • The failure of expansion joints for bridges generally occurs in non-shrinkage mortar another problem is the release of anchors in expansion joints due to the impact and vibration that occurs when cars are driving over a bridge. In this study, to overcome the failure of expansion joints that is related to the failure of non-shrinkage mortar, an elastomeric mortar has been developed. The elastomeric mortar has a highly developed pull-out capacity compared with that of non-shrinkage mortar. Moreover, an anchor system that can be changed easily and prevent the fracture of expansion joints has been developed.

Structural Performance of the Cast-in-place Anchor in Cracked Concrete used in Power Plant Facilities (균열 콘크리트에 매립된 발전설비 현장설치용 선 설치 앵커의 구조성능 평가)

  • Kim, Dong-Ik;Jung, Woo-young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.7
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    • pp.120-128
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    • 2019
  • It is very important to verify the seismic performance and stability of the power plant fixture in the domestic power plant, because earthquakes have increased in frequency around the world which resulted in the frequent occurrence of power plant damage caused by the failure of electric power facilities. In this study, through the on-site inspection of power plant fixation unit installed in domestic power plants, we carried out structural performance evaluation of the fixation unit anchor bolts installed on the concrete slabs. The field survey showed M12 J hook anchor bolts were used. Anchor bolt pullout and shear performance evaluation were performed based on ASTM E 488-96 standard. Moreover, artificial crack with the width of 0.5 mm was applied during the experiment based on ATM355.4 and ETAG 001. The comparison of M12 J hook anchor bolt pullout and shear test result to design value required in domestic and international design standard, show a satisfactory result. M12 J hook anchor pullout and shear performance was found to be about 35% and 7%, respectively, higher than the required design value.

와이어 인발가공에 있어서 AE법의 적용에 관한 연구

  • 박준서;최만용;한응교;삼경언
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.95-100
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    • 1991
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments at so suggested that acoustic emission signals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. Using these informations makes AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signals produced in drawing process under various conditions. Experimental results are presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signals. The results from these tests give controlling factors of acoustic emission generation.

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Wire Drawing Process Design for Fine Rhodium Wire (로듐 미세 와이어 인발공정 설계)

  • Lee, I.K.;Lee, S.Y.;Kim, D.H.;Lee, J.W.;Lee, S.K.
    • Transactions of Materials Processing
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    • v.27 no.4
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    • pp.244-249
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    • 2018
  • Rhodium is a representative platinum group material. Rhodium is used in several industrial fields including jewelry, chemical reaction catalyst, electric component etc. In recently, ultra-fine rhodium wire has been applied to the pins of probe card used to test a semiconductor. In this study, in order to produce a fine rhodium wire with the diameter of $50{\mu}m$, a fine rhodium wire drawing process was designed. After design of the fine wire drawing process by using a uniform reduction ratio theory, finite element analysis was performed. Finally, fine wire drawing experiment was performed to verify the effectiveness of the designed process.

Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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고온초전도 BSCCO 2223상 형성시 나타나는 여러 가지 이차상들이 선재의 임계전류에 미치는 영향(토요일)

  • 박성창;김철진;유재무;고재웅;김영국
    • Proceedings of the Korea Crystallographic Association Conference
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    • 2003.05a
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    • pp.24-24
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    • 2003
  • 고온초전도 BSCCO 2223 ((Bi, Pb)₂Sr₂Ca₂Cu₃O/sub x/) 선재의 특성을 향상시키기 위해서는 반복적인 인발 및 압연과정을 통한 texturing향상, BSCCO 2223입자의 배향성 증대, 피복재내 초전도체의 충진율(밀도)향상, 이차상의 부피분율 감소등이 이루어져야 한다. 최적 열처리 조건을 통하여 열처리 시에 형성되는 이차상인 (Bi,Pb)₂Sr₂CuO/sub y/ (2201, amorphous phase)를 조절하면서, (Ca,Sr)₂CuO₃ (2/1 AEC), (Ca,Sr)/sub 14/Cu/sub 24/O/sub 41/ (14/24 AEC)와 같은 이차상들의 부피분율 및 크기를 감소시켜야만 한다. 본 실험에서는 BSCCO 2223 선재의 특성을 향상시킬수 있는 최적의 열처리 조건 확립 및 기계적 공정시 나타나는 여러 가지 문제점을 개선하여 높은 임계전류를 가지는 선재의 특성을 분석하고자 하였다. 최종적으로 제조된 선재는 2223상 결정이 피복재(Ag)와 평행하게 길게 성장하며, AEC상의 크기와 부피분율이 감소할수록 더 높은 임계전류특성을 나타내었다(I/sub c/~70A, J/sub c/~42,000 A/㎠). 또한 이 선재에서 나타나는 여러 가지 이차상들을 분석하기 위하여 XRD, SEM, EDS 분석을 행하였다.

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Tension Monitoring of Prototype Smart Anchor for Geotechnical Disaster Prevention (지반방재용 스마트 앵커의 장력측정 및 하중전이 측정)

  • Kim, Young-Sang;Sung, Hyun-Jong;Kim, Jae-Min
    • 한국방재학회:학술대회논문집
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    • 2010.02a
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    • pp.90.2-90.2
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    • 2010
  • 흙막이 굴착 및 절취사면의 보강공법으로 많이 적용되고 있는 앵커의 장력을 측정하는 전기저항식 로드셀과 스트레인게이지, 바이브레이팅 와이어 (vibrating wire) 타입의 모니터링 방법은 안전관리를 위한 장기적인 모니터링에 한계를 가지고 있어 이를 개선할 수 있는 방안으로 광섬유 센서를 이용하여 강연선의 변형률을 측정할 수 있는 스마트 텐던이 개발되었다(김재민 등, 2007). 앵커를 구성하는 7연 강연선(텐던)의 중앙케이블에 삽입된 광섬유브래그격자(Fiber Bragg Grating ; FBG)센서는 기존 스트레인게이지 타입에 비해 크기가 작고 내구성이 우수하며 전자기파에 의한 노이즈 발생이 없고 하나의 리드선으로 다중점 측정(multiplexing)이 가능하여 장기모니터링에 효과적인 장점이 있다. 본 연구에서는 FBG센서를 내장한 스마트 텐던을 실대형(Prototype) 앵커(L=11.5m)에 적용하여 현장 인발실험에 의해 시공중 장력 모니터링을 수행하고 로드셀 측정결과와 비교하였고 정착부에 설치된 FBG 센서로부터 앵커의 하중전이 계측을 수행하였다.

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A Study on the Dieless Wire Drawing Using Microwave (마이크로웨이브를 이용한 Dieless Wire Drawing 에 대한 연구)

  • Huh You;Kim S.H.;Kim J.S.;Kim I.S.;Paik Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.942-945
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    • 2005
  • Micron-sized metal wires are widely used in industries such as filtration, catalyst and composite materials, etc. In the wire drawing process, the die that is used conventionally is an effective and, at the same time, sensitive component. However, a typical array of the dies has caused many problems in the wire drawing process, e.g., large frictional force on the interface between wire and the resulting high heat generation, precise adjustment of the dies, extended cooling system, die abrasion, etc.. Because of these problems, there have been many works that are aiming at improving the efficiency of wire drawing process by analyzing the die geometry and by applying advanced die material to prolong the die life or even at developing a dieless wire drawing system. This paper is dealing with developing a new wire drawing system that is applicable to reduce the wire drawing steps with high draw ratio. The new wire drawing system does not use the dies, but use the self-induced heater that works on the basis of the resonant phenomenon of wire material. The electromagnetic wave is the heating source. The results of the study on the diameter reduction and microwave flow analysis show that the heating effectiveness of the wire is influenced by the energy distribution in the microwave propagation chamber. We can obtain diameter-reduced wires by using microwave in the dieless drawing process. Microwave as a heating source is capable of producing wires without applying dies in wire drawing process.

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Bond Behavior of Thin-Walled Rectangular Profiled Steel Sheet Concrete Short Columns (절곡된 단면을 갖는 얇은 판요소 콘크리트 충전 각형강관 기둥의 부착거동)

  • Yun, Hyun-Do;Park, Wan-Shin;Han, Byung-Chan
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.1
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    • pp.233-241
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    • 2005
  • The paper is presented experimental study results on bond stress between profiled steel and concrete in Profiled SPC(Profiled Steel Plate Concrete) rectangular steel tubes through an experimental program in which 13 pull-out specimens were tested. Advantages and class of composite members and current problems of construction work are noted, past research of PSSC is described. An experimental study is described and evaluated. The bond capacity is interrelated with slip at the steel concrete interface. The factors influencing the mechanism of bond stress transfer were the cross section shape, length/diameter, diameter/thickness and environmental parameters (temperature, moisture). The results of experimental program indicated that the force transfer could be characterized into two regions The first region was governed by bond with no relative slip between the profiled steel and concrete. The second region occurs after the chemical debonding. Bond stress transfer in this region was governed by frictional resistance between profiled steel and concrete and cross section shapes. The important factors influencing the magnitude of frictional resistance are the profiled steel shapes, length/diameter and environmental parameters. (temperature, moisture)

Tensile Properties of Hybrid Fiber Reinforced Cement Composite according to the Hooked & Smooth Steel Fiber Blending Ratio and Strain Rate (후크형 및 스무스형 강섬유의 혼합 비율과 변형속도에 따른 하이브리드 섬유보강 시멘트복합체의 인장특성)

  • Son, Min-Jae;Kim, Gyu-Yong;Lee, Sang-Kyu;Kim, Hong-Seop;Nam, Jeong-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.3
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    • pp.31-39
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    • 2021
  • In this study, the fiber blending ratio and strain rate effect on the tensile properties synergy effect of hybrid fiber reinforced cement composite was evaluated. Hooked steel fiber(HSF) and smooth steel fiber(SSF) were used for reinforcing fiber. The fiber blending ratio of HSF+SSF were 1.5+0.5, 1.0+1.0 and 0.5+1.5vol.%. As a results, in the cement composite(HSF2.0) reinforced with HSF, as the strain rate increases, the tensile stress sharply decreased after the peak stress because of the decrease in the number of straightened pull-out fibers by increase of micro cracks in the matrix around HSF. When 0.5 vol.% of SSF was mixed, the micro cracks was effectively controlled at the static rate, but it was not effective in controlling micro cracks and improving the pull-out resistance of HSF at the high rate. On the other hand, the specimen(HSF1.0SSF1.0) in which 1.0vol.% HSF and 1.0vol.% SSF were mixed, each fibers controls against micro and macro cracks, and SSF improves the pull-out resistance of HSF effectively. Thus, the fiber blending effect of the strain capacity and energy absorption capacity was significantly increased at the high rate, and it showed the highest dynamic increase factor of the tensile strength, strain capacity and peak toughness. On the other hand, the incorporation of 1.5 vol.% SSF increases the number of fibers in the matrix and improves the pull-out resistance of HSF, resulting in the highest fiber blending effect of tensile strength and softening toughness. But as a low volume fraction of HSF which controlling macro crack, it was not effective for synergy of strain capacity and peak toughness.