• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.35 no.10
• /
• pp.1033-1040
• /
• 2011

The premixed burner is a very strong candidate for using household boiler burner system because it has high efficiency, low emission and can be used in compact boiler system. Usually, household boiler burner systems use a Bunsen burner, which consists of an inner rich premixed flame and fuel burned completely by a secondary air supply. It has a relatively long flame length and operates in a high excess of air, so it is difficult to fit such a burner into a high efficiency compact boiler. In this paper, the characteristics of a premixed combustion burner for surface media such as metal fiber, ceramic, and SUS fin were evaluated. In particular, the flow velocity over the burner surface for the cold flow characteristics of the surface material were measured and adjusted. The combustion tests were carried out by taking pictures of the flame and measuring the flame temperature. The amounts of CO and NO were measured and the characteristics of the surface burner materials, combustion chamber, and heat exchangers were evaluated for various excess air ratios and heating values.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.37 no.2
• /
• pp.161-170
• /
• 2013

The flow and combustion characteristics in a premixed swirl combustor with a double cone burner are numerically analyzed to adopt a swirler model. The internal recirculation zone formed at the burner exit can be realized by a swirler with inner and outer diameters of 56 and 152 mm, respectively, and accordingly, the flow rate and radial velocity were determined. To select the tangential velocity, swirl and recirculation angles are introduced. A tangential velocity of 40 m/s produces an internal recirculation zone similar to that in a combustor. At the liner exit, the errors in temperature and velocity are 2.8% and 0%, respectively, and they are negligibly small. However, NOx emissions are underestimated by 67% in the numerical results obtained using the swirler model. Although considerable quantitative errors are induced by the swirler model, it can be useful numerical model for the EV burner because it can approximately simulate the essential flow and combustion characteristics in a premixed swirl combustor with a double cone burner and it is expected to make combustion analysis efficient in a gas turbine combustor with complex geometries.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.36 no.1
• /
• pp.103-110
• /
• 2012

The flow field, fuel-air mixing, and behaviors of turbulent flames have been investigated using the large eddy simulation (LES) numerical technique in a premixed swirl combustor equipped with EV double cone burners. Recirculation zones are generated by the swirl burner, and lean premixed flames are formed within a distance of 0.2 m from the tip of the burner. NOx emission of 0.46 ppm is predicted at 1 atm and an air/fuel ratio of 38.7. However, most of the CO generated in a flame front continues to be oxidized as it moves toward the exit, and CO emission of 5.45 ppm is predicted at the exit. The NOx emission can be reduced by decreasing the pressure and air/fuel ratio. The characteristics of NOx emission have been investigated through RANS simulations for various fuel injection types, and it is found thereby that five-lance-hole injection produces the lowest NOx emission rate.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.29 no.7
• /
• pp.350-359
• /
• 2017

Premixed burner is a very strong candidate in household condensing gas boiler burner system because it has low CO and NOx emission with high thermal efficiency. The objective of this study was to determine combustion characteristics of cylindrical premixed burner using different baffle plate and flame holes. Results showed that cylindrical premixed flame mode could be changed into lift-off flame, blue flame, red flame, and green flame with increasing equivalence ratio. In particular, blue flame was found to be very stable at heating load of 8,82~35,280 kcal/h. NOx emission was under 26 ppm between 0.775 to 0.813 of equivalence ratio. CO emission was under 58 ppm under the same equivalence ratio. Thermal efficiency, a very important index in condensing gas boiler, was found to be above 90.13% under the same equivalence region.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.35 no.7
• /
• pp.735-742
• /
• 2011

A catalytic burner that utilizes the thermal energy from fossil fuels without the emission of nitrogen oxides ($NO_x$) has been developed. For this purpose, the newly developed burner has two features: firstly, it is in the shape of a flat mat so as to maximize its heating surface, and secondly, it adopts premixed combustion so that it can be used in a closed space. In the present study, the burner was used in a radiation-type industrial dryer. This dryer yields thermal energy in the form of thermal radiation in the infrared regime, which has been proved to be effective for drying organic substances under low-moisture conditions. Analysis of the experimental data has proved that the thermal efficiency of the dryer is better correlated to the moisture than to the dry rate

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.37 no.1
• /
• pp.51-57
• /
• 2013

This study aims to experimentally investigate the combustion characteristics of a lean premixed swirl-stabilized burner with dual-stage fuel injection arrays. The results show that a variation in the fuel distribution to fuel stages 1 (upstream) and 2 (downstream) produces a noticeable change in the NOx and CO emissions. Reducing the confined ratio, defined as the ratio of the nozzle exit diameter to the liner diameter, may reduce NOx and CO emissions owing to reduced combustion loading and longer residence time, respectively. A nozzle exit velocity of 30 m/s shows the optimum characteristics in terms of NOx and CO emissions and flame stability: increasing or decreasing the nozzle exit velocity leads to a degradation in emissions or flame stability, respectively.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.36 no.2
• /
• pp.211-216
• /
• 2012

The availability of thermal energy has been widely recognized recently, and the cascade usage of thermal energy from combustion has been encouraged. Within this framework, a 1-kW-class Stirling-engine.based cogeneration system has been proposed as a unit of a distributed energy system. The capacity has been designed to be adequate for domestic usage, which requires high compactness as well as low emissions and noise. To develop a highly efficient system satisfying these requirements, a premixed slot-type short-flame burner has been proposed, and a series of experiments has been performed to understand its combustion characteristics. Flame images have been captured to observe the dependence of the flame mode on the combustion load and air/fuel ratio. The exhaust gas has been sampled and analyzed to study the emission characteristics for each flame mode.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.37 no.10
• /
• pp.911-918
• /
• 2013

The combustion characteristics of an EV (Environmental Vortex) burner (double-cone burner) adopted in a gas turbines are numerically investigated. The mixing of fuel and air is analyzed for reduction of NO emission. To predict the correlation between NO emission and fuel-air mixedness, 1-step and 2-step chemistry models are adopted. The results calculated by 1-step chemistry showed that NO emissions increased by 2% in the case of degraded mixedness and by 169% in the case of improved mixedness, where the temperature in the flame zone was overestimated upstream of the cone. However, the corresponding results calculated by 2-step chemistry showed that NO emission increased by 3% and decreased by 5%, where the flame zone was not formed inside the cone. The latter results agree well with the experimental ones indicating an increase of 63% and decrease of 11% in the respective cases. Despite quantitative errors, NO emissions can be predicted reasonably by the application of the 2-step chemistry model adopted here and design modification of burner for NO reduction can be proposed based on the numerical data.

• Journal of Energy Engineering
• /
• v.17 no.2
• /
• pp.100-106
• /
• 2008

Flameless fiber mat catalytic burners have been known as an effective heat source in industrial drying processes since heat obtained from combustion can be transferred to absorptive body by far-infrared radiation. In order to extend the application of fiber mat catalytic burner, novel fiber mat catalytic burners were manufactured and combustion characteristics of them were investigated. For diffusive catalytic burners, the efficiency of combustion was significantly affected by the installation direction and the temperature of catalytic bed perimeter influenced on the diffusion rate of oxygen which determined the combustion efficiency of catalytic burner. It was seen in premixed catalytic combustion that air content in premixed fuel gas was optimized at slightly higher than theoretical amount of air. Combustion heat released higher than 70% by radiant heat in premixed catalytic combustion likewise diffusive catalytic combustion.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.35 no.9
• /
• pp.933-938
• /
• 2011

In this study, the heat transfer characteristics and NOx and CO emissions of a heat exchanger were investigated using a premixed burner. The experiments involved changing the distance between the burner and heat exchanger to 30, 40, and 50 mm with various equivalence ratios. The results showed that the NOx and CO emissions increased as the equivalence ratio was increased because the flame temperature increased, regardless of the distance between the burner and heat exchanger. In particular, the CO emission increased significantly as the distance between the burner and heat exchanger was decreased. The optimal equivalence ratio for the A-type heat exchanger (distance between the burner and heat exchanger: 30 cm) was 0.7 in the experimental range. In this case, the CO and NOx emissions were 94.5 ppm and 11.2 ppm, respectively, and the efficiency was 84.1%.