• Title/Summary/Keyword: 예비형상

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The Optimal Design of Preform in 3-D Forging by using Electric Field Theory (전기장 이론을 이용한 3차원 단조공정에서의 예비형상 설계)

  • 신현기;이석렬;박철현;양동열
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.165-170
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    • 2002
  • The preform design of forging processes plays a key role in improving product qualities, such as defect prevention, dimensional accuracy and mechanical strengths. In the industry, preforms are generally designed by the iterative trial-and-error approach, but it results in significant tooling cost and time. It is thus necessary to minimize lead-time and human intervention through an effective preform design method. In this paper, the equi-potential lines designed in the electric field are introduced to find the preform shape, and then the optimization process is used to choose the equi-potential lines that will keep the die wear to a minimum Because, in the forging process, the die wear is a function of various important factors, such as forming stress and strain, microstructure and mechanical properties of a Product.

Investigation of the Forging Process of Exhaust Valve for Large Diesel Engine (대형 디젤엔진용 배기밸브의 단조공정에 관한 연구)

  • Kim, Dong-Kwon;Kim, Dong-Young;Suk, Jhin-Ik;Ryu, Seog-Hyeon;Kim, Dong-Jin;Kim, Byung-Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.627-632
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    • 2001
  • Nimonic 80A superalloy with high-temperature strength and high corrosion-resistance is used in jet engine for aircraft, gas turbine for power plant and marine diesel engine, etc. To develop the manufacturing process of exhaust valve for large diesel engine using Nimonic 80A, various mechanical tests, such as hot compression, microstructure and hardness test have been performed. This results effectively used to set the reasonable forging conditions while hot forging of Nimonic 80A superalloy. Open die and closed die forging experiments are carried out from ESR ingot and finally get a good shaped exhaust valve product.

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A Study on the Optimal Preform Shape Design using FEM and Genetic Algorithm in Hot Forging (열간단조에서 유한요소법과 유전 알고리즘을 이용한 예비성형체의 최적형상 설계 연구)

  • Yeom, Sung-Ho;Lee, Jeong-Ho;Woo, Ho-Kil
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.29-35
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    • 2007
  • The main objective of this paper is to propose the optimal design method of forging process using genetic algorithm. Design optimization of forging process was doing about one stage and multi stage. The objective function is considered the filling of die. The chosen design variables are die geometry in multi stage and initial billet shape in one stage. We performed FE analysis to simulated forging process. The optimized preform and initial billet shape was obtained by genetic algorithm and FE analysis. To show the efficiency of GA method in forging problem are solved and compared with published results.

Grasp Planning for Three-Fingered Robot Hands using Taxonomy-Based Preformed Grasp and Object Primitives (파지 예비형상과 물체원형 정보를 활용한 세손가락 로봇손의 파지경로계획)

  • Jeong, Hyun-Hwan;Park, Jong-Woo;Cheong, Joo-No;Park, Frank-Chong-Woo
    • The Journal of Korea Robotics Society
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    • v.3 no.2
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    • pp.123-130
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    • 2008
  • In this paper, we present a grasp planning method using grasp taxonomy and object primitives. Our grasp taxonomy includes newly defined grasp methods such as thumb supported pinch and palm supported pinch, to enhance grasp robustness. On the target surface, locations of finger-print that will be contacted by the robot fingers are sampled. The sampling is made to be consistent to the grasp taxonomy, called preformed grasps, matched to the target object. We perform simulations to examine the validity and the efficacy of the proposed grasp planning method.

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A Study on Preform Design in Plane-Strain Forging (평면변형 단조에서의 예비성형체 설계에 관한 연구)

  • Lee, J.H.;Kang, K.;Bae, C.E.
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.5
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    • pp.678-685
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    • 1999
  • A UBET program is developed for determining flash the optimum sizes of preform and initial billet in plane-strain closed-die forging. The program consists of forward and backward tracing processes. In the forward program, flash, die filling and forging load are predicted. In backward tracing process the optimum dimensions of initial billet and preform are determined from the final-shape data based on flash design. Experiments are carried out with pure plasticine billets ar room temperature. The theoretical predictions of forging load and flow pattern are in good agree-ment with the experimental results.

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Capability of Turbulence Modeling Schemes on Estimating the Film Cooling at Parallel Wall Jet-Nozzle Configuration (평행 벽 제트-노즐 형상에서 난류모델별 막냉각 예측 능력)

  • Lee, Jun;Kim, Yoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.1
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    • pp.10-18
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    • 2009
  • Numerical simulation has been performed in this study to investigate the capabilities of turbulence modeling schemes on estimating the film cooling at a referenced parallel wall jet-nozzle configuration. Also a additional simulation has been performed for film cooling under 2-dimensional axis symmetry conditions at a parallel wall jet-nozzle configuration. It was concluded that the best turbulence model is the standard $k-{\epsilon}$ model with enhanced wall functions. Also a additional simulation showed the film cooling characteristics that are resonable physically.

Drying Shrinkage of Concretes according to Different Volume-Surface Ratios and Aggregate Types (형상비 및 골재의 종류에 따른 콘크리트 시편의 건조수축특성 연구)

  • Yang, Sung-Chul;Ahn, Nam-Shik;Choi, Dong-Uk;Kang, Seoung-Min
    • International Journal of Highway Engineering
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    • v.6 no.4 s.22
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    • pp.109-121
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    • 2004
  • This study was performed to investigate the characteristics of drying shrinkage for concrete slabs as a project for Korean pavement design procedure. According to the volume-surface ratios and aggregate types, the experiments have been executed for 252 days. In order to simulate the volume-surface ratio of a real concrete pavement slab, three-layer epoxy coating and wrapping were used to prevent the evaporation at the part of specimen surfaces. As a result of preliminary test, coating and wrapping method was identified as reliable for three months. According to the volume-surface ratio, the drying shrinkage of the concrete specimen using sandstone was measured 1.32 to 1.8 times higher than that of the limestone specimen. Comparing to the measured drying shrinkage strains and established ACI and CEB-FIP model equations, it turned out that those model equations were underestimated. Finally, considering the age and volume-surface ratios, the prediction equations of the drying shrinkage of concrete specimen were proposed through a multiple nonlinear regression analysis.

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점탄성재료를 이용한 진동흡수기의 유용성에 관한 연구

  • 여태인;하재용;김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.3
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    • pp.360-366
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    • 1985
  • 본 연구에서는 주구조물의 진동이 관심있는 주파수 범위내에서 1 자유도계로 근사화될 수 있는 경우, 임의로 선택된 점탄성재료에 대하여 최적튜닝 및 최적댐핑효 과를 얻을 수 있도록 그 형상을 설계하고, 예비변형율을 조절하는 절차를 제시하고, 제안된 방법론을 외팔보와 집중하중으로 구성되는 1 자유도계 및 선반의 공구대에 적 용하여 공진감쇠 및 채터억제효과를 살펴 보았다.

Preliminary Experimental Results of Pressure Control for Modulatable Thruster Applications (노즐목 가변 추력기의 압력제어 기법에 관한 예비실험 결과)

  • Choi, Jae-Sung;Huh, Hwan-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.18-21
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    • 2011
  • In this study, basic research on the pressure control using driven pintle of modulatable thruster is presented. For this purpose, pintle thruster and pintle shape was developed. The actuator model was selected by calculating pintle load using Fluent software. Preliminary unsteady experimental results show that huge pressure oscillation is occurred as the pintle approach toward nozzle wall. From the preliminary experimental results, we could see possibility of pressure control of the modulatable thruster.

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The Estimation of the Number of Spare Parts and the Changing Time about DSRC Road Side Equipment (단거리전용통신방식 노변기지국의 예비부품수 및 교체시기 산정)

  • Han, Dae-Hee;Lee, Chung-Won
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.6 no.3
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    • pp.174-182
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    • 2007
  • There are not many studies on the maintenance and replacement for the ITS equipments. Most of ITS center has no comprehensive regulation on the equipment replacement. This study was focusing on estimation of equipment replacement period and the number of spare parts in stock using the actual failure data of Road Side Equipment (RSE) by Dedicated Short Range Communication (DSRC). The failure data showed a type of bath-tub curves. The data, however, did not fit to any probability distribution curve, which means that the preventive replacement cannot be strongly applied for the RSE. In the aspect of practical strategy, this study suggest that repairing cost and failure frequency be used for decision of replacement of RSE after the 1 or 2 year warrant period. The future study needs to include more RSE failure data as well as other equipments of the ITS.

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