• Title/Summary/Keyword: 열응력

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연속주조과정에서의 열유동 및 열응력 해석 기술 개발

  • 조성수;신돈수;김병조;은일상;하성규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.12-12
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    • 1999
  • 온도에 따라 물성치가 변화하는 재료의 열응력 예측은 연속주조공정에 의한 제품 생산에서 중요하다. 연속주조공정에서 금속이 급속히 냉각됨으로 인하여 응력이 크게 발생될 뿐만 아니라 금속 내부에 크랙이 발생될 수 있으며, 이는 최종제품의 품질에 영향을 미칠 수 있다. 따라서 연속주조공정에서 양호한 주조제품을 얻기 위해서는 냉각조건 등과 같은, 주조시 수반되는 여러가지 주조결함의 원인을 제어해 주어야한다. 주조결함에는 주물 주입에 기인하는 결함과 주입 완료 후 응고과정에서 주물의 수축으로 기인하는 결함이 있다. 공기 및 가스의 포집, 개재물의 혼입 등이 전자에 속하며, 응고층 내부의 온도차, 응고수축(solidification shrinkage), 응력변형 등으로 인한 주물변형 및 표면결함 등이 후자에 속한다. 주물의 응고시에 고상화된 영역에서의 온도구배와 시간에 따른 온도변화는 금속내부에서의 열변형으로 인한 열응력을 발생시키고, 이것은 잔류응력이나 크랙 등과 같은 최종제품의 결함의 원인이 될 수 있다.

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Thermal Stress Estimation due to Temperature Difference in the Wall Thickness for Thinned Feedwater Heater Tube (감육된 급수가열기 튜브의 두께 방향 온도차이에 의해 발생하는 열응력 평가)

  • Dinh, Hong Bo;Yu, Jong Min;Yoon, Kee Bong
    • Journal of Energy Engineering
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    • v.28 no.3
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    • pp.1-9
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    • 2019
  • A major stress determining the remaining life of the tube in feedwater heater of fossil fuel power plant is hoop stress by the internal pressure. However, thermal stress due to temperature difference across the wall thickness also contributed to reduce the remaining life of the tube. Therefore, thermal loading must be considered even though the contribution of internal pressure loading to the stresses of the tube was known to be much higher than that of the thermal loading. In this study, thermal stress of the tubes in the de-superheating zone was estimated, which was generated due to the temperature difference across the tube thickness. Analytic equations were shown for determining the hoop stress and the radial stress of the tube with uniform thinning and for the temperature across the tube thickness. Accuracy and effectiveness of the analytic equations for the stresses were verified by comparing the results obtained by the analytic equations with those obtained from finite element analysis. Using finite element analysis, the stresses for eccentric thinning were also determined. The effect of heat transfer coefficient on thermal stress was investigated using series of finite element analyses with various values of heat transfer coefficient for both inner and outer surface of the tube. It was shown that the effect of heat transfer coefficient at outer surface was larger than that of heat transfer coefficient at inner surface on the thermal stress of the tube. Also, the hoop stress was larger than the radial stress for both cases of uniformly and eccentrically thinned tubes when the thermal loading was only considered without internal pressure loading.

A Convergent Investigation on the thermal and stress analyses of CPU Cooler (CPU 쿨러의 열 및 응력 해석에 관한 융합 연구)

  • Choi, Kye-Kwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.8
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    • pp.153-158
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    • 2020
  • In this study, the thermal and stress analyses were performed by applying a temperature condition of 100℃ at CPU cooler model. The value of heat flux value is shown to be the most at the lower rod area. The upper part becomes, the smaller the heat flow rate. The highest temperature is shown at the bottom of the CPU cooler model. Overall, the upper part becomes, the smaller the temperature becomes. Based on the temperature analysis, the thermal deformation caused by expansion, the deformation becomes smaller as the upper part of the overlapping plates. The great deformation happens at the bent area of the small rod as the lower part of model and the least deformation is shown at the lowest floor of model. In addition, the maximum thermal stress of 570.63 MPa happens at the floor below model. The stress is shown to decrease as the upper part of the overlapping plates becomes. But the stress is shown to increase somewhat at the middle part of model. By applying the study result on the thermal and stress analyses of CPU cooler, this study is seen to be suitable for the aesthetic convergence.

Thermal residual stress behavior in fiber metal laminates (섬유금속적층판의 경화 시 발생하는 열 잔류응력에 관한 연구)

  • Kim, Se-Young;Choi, Won-Jong;Park, Sang-Yoon;Moon, Cho-Rok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.6
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    • pp.39-44
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    • 2005
  • Due to mismatch of thermal expansion coefficients between aluminum sheet and glass/epoxy sheet, thermal residual stresses generally appear in the FML. These stresses will affect the yield and fatigue strength of the FML. The numerically determined residual stresses in the Fiber-Metal-Laminates(FML) have been compared to the residual stresses measured from the curvature and tensile test methods. These two experimental methods have been developed for assessing the influence of residual stress in FML. Post-stretching process has been applied to remove the thermal residual stress and reverse the stress distribution. After post-stretching process, the residual stress has been measured from experiments. The results obtained show that analytical and experimental data are well agreed. The thermal residual stress can be removed by post-stretching process and it will increase the yield strength of FML.

Thermal Stress Finite Element Analysis of Iron-manufacturing Furnace Structures (제철용 고로 구조물의 열응력 유한요소 해석)

  • Han Dae-Suk;Paik Jeom-Kee;Lee Jae-Myung;Kim Won-Beom;Lee Man-Seung;Choi Woo-Cheol
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2005.04a
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    • pp.283-290
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    • 2005
  • 제철용 고로구조물의 안전성 위협 요인으로는, 고로자중이나 철광석 낙하 둥과 같은 기계하중 외에도 구조물 내부 온도가 최대 $1700^{\circ}C$에 이르는 고온 환경을 들 수 있다. 이러한 고온의 작업 환경은 고로 구성부재들의 크립손상, 열피로 문제 등을 야기시키기 때문에 이들 고열에 의한 영향평가는 고로의 안전성 평가에 있어 필수요소로 거론되고 있다. 일반적으로 고로의 단면을 구성하고 있는 내화재, 냉각판, 철피 등의 냉각시스템을 거치면서 내부의 고온 환경은 고로 외피에 이르는 동안 온도강하가 이루어진다. 급격한 온도강하는 나타나지 않지만 장기간 고로 가동에 있어 상시하중으로 작용하는 이 열원에 의해 고로 각 구부위에는 열응력이 발생하고 이 열응력과 나머지 기계적 하중의 조합에 의해 크립이나 열피로 등과 같이 고로 구조물 안전성 위해요인들이 발생한다고 분석되어 진다. 따라서 본 연구에서는, 고로 안전성 평가를 위한 첫 번째 단계로서 범용유한요소해석 프로그램인 ANSYS를 이용한 열응력 해석을 수행하여 잠재적인 안전성 위해요인으로 알려진 열응력 발생 특성을 분석하고, 고로 건전설계 및 보수 유지 관리지침으로 활용할 수 있는 기반기술을 개발한다.

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Thermoelastic deformation and stress analysis of a FGM rectangular Plate (경사기능재료 사각 판의 열 탄성 변형과 응력 해석)

  • Kim,Gwi-Seop
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.1
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    • pp.34-41
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    • 2003
  • A Green's function approach is adopted for analyzing the thermoelastic deformation and stress analysis of a plate made of functionally graded materials (FGMs). The solution to the 3-dimensional steady temperature is obtained by using the laminate theory. The fundamental equations for thermoelastic problems are derived in terms of out-plane deformation and in-plane force, separately. The thermoelastic deformation and the stress distributions due to the bending and in-plane forces are analyzed by using a Green’Às function based on the Galerkin method. The eigenfunctions of the Galerkin Green's function for the thermoelastic deformation and the stress distributions are approximated in terms of a series of admissible functions that satisfy the homogeneous boundary conditions of the rectangular plate. Numerical examples are carried out and effects of material properties on thermoelastic behaviors are discussed.

Reasonable Evaluation of Thermal Stress in the Hydration Heat Analysis (범용구조해석 프로그램에서 수화열응력의 올바른 산정을 위한 제언)

  • 전세진
    • Magazine of the Korea Concrete Institute
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    • v.14 no.6
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    • pp.82-87
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    • 2002
  • 매스 콘크리트 구조물에서는 콘크리트의 타설후 시멘트의 수화반응에 의해 발생하는 수화열로 인하여 적지 않은 크기의 인장응력이 유발되어 균열이 발생할 가능성이 크다. 토목분야에서 통용되고 있는 많은 범용구조해석 프로그램들은 유한요소법을 이용하여 수화열에 의한 온도분포해석 및 열응력해석을 수행할 수 있는 기능을 내장하고 있다. 그러나, 다른 모든 구조해석들이 그러하듯이 수화열 해석 역시 해석자가 적절한 입력자료를 프로그램에 제공하지 않았을 경우 예상과는 다른 결과를 산출할 수 있다.(중략)

A Study on the Transient Hygrothermal Stresses in an Orthotropic Hollow Cylinder (직교이방성 속빈 원통에서 과도적 흡습열 응력에 관한 연구)

  • 조환기;신근용
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.1
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    • pp.110-120
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    • 1999
  • Transient hygrothermal stresses in an infinitely long hollow cylinder subjected to heating in hygroscopic environments at the surfaces are studied. The equations of hygrothermoelasticity based on the plane strain assumption are formulated by considering the coupling effects between heat and moisture. A closed form solution for the transient hygrothermal stresses is obtained by using decoupling techniques and the method of separation of variables. Numerical results including distributions of temperature and moisture concentration are presented. Effects of transient hygrothermal characteristics are clearly shown in both displacements and stress distributions in the wall of hollow cylinder.

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Thermal Stress Analysis of Composite Beam through Dimension Reduction and Recovery Relation (차원축소와 복원관계를 통한 복합재료 보의 열응력 해석)

  • Jang, Jun Hwan;Ahn, Sang Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.5
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    • pp.381-387
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    • 2017
  • Fiber-reinforced composites not only have a direction of thermal expansion coefficient, but also inevitably suffer thermal stress effects due to the difference between the manufacturing process temperature and the actual use temperature. The damage caused by thermal stress is more prominent in the case of thick composite laminates, which are increasingly applied in the aerospace industry, and have a great influence on the mechanical function and fracture strength of the laminates. In this study, the dimensional reduction and thermal stress recovery theory of composite beam structure having high slenderness ratio is introduced and show the efficiency and accuracy of the thermal stress comparison results between the 3-D finite element model and the dimension reduction beam model. Efficient recovery analysis study will be introduced by reconstructing the thermal stress of the composite beam section applied to the thermal environment by constructing the dimensional reduction modeling and recovery relations.

Thermal shock test of SiC/C functionally graded materials (FGM) and thermal stress simulation (SiC/C 경사기능재료의 열충격 시험과 열응력 모사)

  • 김유택;이성철;최근혁
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.4
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    • pp.612-618
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    • 1998
  • Monolithic SiC and SiC/C FGM layers were deposited on the graphite substrates by the CVD method and their thermal properties of the two specimens were investigated by thermal shock test for comparison. Temperature profiles and thermal stress distributions on thermal shock test were calculated by a commercially used computer program to see the thermal stress differences inside of two specimens. The specimens coated with FGM were expected to show a efficient relaxation of thermal stresses at the interface and they were not cracked under the actual $\Delta$T=1600 K experimental condition. This result proved that the experimental results were well accorded with the expectation from the theoretical calculations.

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