• 한국신재생에너지학회:학술대회논문집
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• 2008.05a
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• pp.382-385
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• 2008

박막형 태양전지 분야는 저가이고 가볍다는 특징을 가지고 있으며, 휘어지는 기판재를 적용하여 플렉서블 태양전지를 제조할 수도 있다는 장점을 가지고 있다. 본 연구에서 플렉서블 태양전지에 적합한 금속기판재를 제조하는 연구를 수행하였다. 일반적으로 기판재와 cell을 구성하는 반도체 층의 열팽창 거동 차이에 의한 열변형이 태양전지의 공정안정성에 영향을 주는 것으로 알려져 있었으며, cell을 구성하는 반도체 층과 열팽창 거동이 유사한 금속기판재의 적용이 필요하다. 이러한 특성을 쉽게 제어할 수 있는 금속기판재를 얇게 제조하기에 적절한 방법은 전주법이다. 전주법을 적용하여 조성 및 두께가 다른Ni 계 합금의 열팽창 거동을 TMA 장비를 사용하여 측정하였으며, 태양전지 제조에 사용되는 고온공정시 안정성 확보를 위하여 열처리후에 금속기판재의 열팽창 거동을 측정하였다. 그리고 전산해석tool 을 활용하여 가상의 CIS 플렉서블 태양전지 제조공정을 설정하고 고온공정온도에서 상온으로 냉각시 발생되는 층간 열변형 연구를 수행하였다. 그리고 플렉서블 태양전지용 기판재로 Ni 계 합금표면에 절연체인 $SiO_2$ 증착 연구를 수행하여 Fe-52Ni 합금에서 안정적인 절연층을 얻을 수 있었다.

• Journal of the Korea Convergence Society
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• v.8 no.5
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• pp.185-192
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• 2017

Machine tool errors can be divided into geometric error, thermal deformation error, and machining error. In this study, the influence of each error on the total error and the relative size of each error are quantitatively analyzed in 2D machining. The thermal deformation error and the machining error caused a relatively large error compared to the geometric error, which is directly related to the machining accuracy. In order to eliminate the error factors, the possibility of error compensation was examined by analyzing the measured error profile shape. As a result, about 40 ~ 50% error compensation was achieved for each error factor. Through this study, it is possible to construct a basic data base on machining, and it is expected that it will be able to compensate the machining error from the viewpoint of users.

• Journal of the Korea Convergence Society
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• v.9 no.1
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• pp.283-289
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• 2018

In automotive disc brake systems, frictional heat is not uniformly dispersed for reasons such as heat flux and thermal deformation. The thermoelastic deformation due to the frictional heat affects the contact pressure distribution and the contact load may be concentrated on the contact portion on the the disc brake surface, resulting in thermoelastic instability. In this study, thermal analysis and thermal deformation analysis considering the contact between disk and pad occurred during braking through 3D axial symmetry model with reference to the experimental equation and Kao's analysis method of contact pressure of disk and pad. ANSYS is used to analyze the thermal and elastic instability problems occurring at the contact surface between the disk and the pad, considering both the thermal and mechanical loads. A 3D axisymmetric model with direct contact between the disk and the pad was constructed to more accurately observe the thermal behavior of the disk by observing the frictional surface temperature, thermal deformation and contact thermal stress of the disk.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.49 no.8
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• pp.617-626
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• 2021

During supersonic flight of vehicles, the thermal behavior of structures under high-temperature environment is important for thermal-structural design. In this study, full-field thermal deformation and stress concentration of the notched structure was performed using global-local multi-digital image correlation (multi-DIC) systems. This techniques were developed and implemented by multi-DIC systems consists of 2D DIC system and 3D DIC system. The specimen was heated in a heating chamber to achieve the thermal expansion behavior. Then the images of structure's deformation and stress concentration at various temperature were recorded and analyzed by multi-DIC system. Afterward, full-field thermal deformation of the notched structure was determined with DIC technique and stress concentration at the notched structure was calculated by further processing. Finite element analysis of the notched structure is performed in ABAQUS^TM and the results of the experiments show good agreement with those obtained from simulation. The results achieved in this study show the efficiency of the muilti-DIC method in thermal deformation as well as stress concentration of notched structure.

• Composites Research
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• v.34 no.6
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• pp.426-433
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• 2021

The carbon fiber reinforced plastic manufacturing process has a problem in that a dimensional error occurs due to thermal deformation such as residual stress, spring-in, and warpage. The main causes of thermal deformation are various, including the shape of the product, the chemical shrinkage, thermal expansion of the resin, and the mold effect according to the material and surface condition of the mold. In this study, a viscoelastic model was applied to the plate model to predict the thermal deformation. The effects of chemical shrinkage and thermal expansion of the resin, which are the main causes of thermal deformation, were analyzed, and the analysis technique of the 3-D viscoelastic model with and without mold was also studied. Then, the L-shaped mold effect was analyzed using the verified 3D viscoelastic model analysis technique. The results show that different residual deformation occurs depending on the surface condition even when the same mold is used.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2003.07b
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• pp.988-990
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• 2003

기존의 FED 용 MIM cathode 에 쓰이는 다층금속상부 전극을 열처리하였을 때 생기는 문제점에 대하여 살펴보았다. 먼저 열처리 후에 상부전극자체가 열변형이 일어나면서 나타나는 비저항의 증가, 표면 형상의 악화 등이 문제점으로 나타났고, 여기에 하부전극의 변형이 이러한 현상을 더욱 악화시키는 것을 확인할 수 있었다. 특히, 상부전극의 경우 그 두께가 극히 얇아 열변형이 매우 취약한 탓에 대체 물질의 개발이 시급하였다. 산화물전극은 열변형에 대해 매우 안정하여 열처리 후, 비저항이나 표면 형상의 변화가 적으며, 얇은 두께에서도 균일하게 박막이 형성되어 그 특성이 다층금속전극에 비해 매우 뛰어남을 확인하였다.

• Composites Research
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• v.19 no.1
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• pp.15-21
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• 2006

It is very difficult to make complex 3 dimensional curved-shape composite laminates using the advanced unidirectional composite prepregs. This study shows development process of subscale composite parabolic antenna reflector using unidirectional AS4/PEEK prepreg tapes. The AS4/PEEK thermoplastic composite materials are known to have good thermal and chemical stabilities in addition to their high specific strength and modulus. Various lamination methods were investigated through finite element analyses to make up the laminate design of the reflector. The automated fiber placement method was used to fabricate the reflector. The thermal expansion test using full-bridge strain gage circuits was done to verity the performance of the composite product.

• Journal of Aerospace System Engineering
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• v.17 no.4
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• pp.18-27
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• 2023

In this paper, the structural-thermal-optical performance analysis of the mirror was performed by setting the laser heat source as the boundary condition of the thermal analysis. For the laser heat source model, the Beer-Lambert model considering semi-transparent optical material based on Gaussian beam was selected as the boundary condition, and the mechanical part was not considered, to analyze the performance of only the mirror. As a result of the thermal analysis, thermal stress and thermal deformation data due to temperature change on the surface of the mirror were obtained. The displacement data of the surface due to thermal deformation was fitted to a Zernike polynomial to calculate the optical performance, through which the performance of the mirror when a high-energy laser was incident on the mirror could be predicted.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.9
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• pp.877-882
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• 2011

In this paper, thermal deformation of a double ring structure using digital image correlation technique (DIC) was measured. The double ring structure consisted of two parts; the inner ring was aluminium which had a large thermal expansion coefficient and the outer ring was titanium which had a small thermal expansion coefficient. We heated the double ring structure from $50^{\circ}C$ to $200^{\circ}C$ in a chamber and at the same time, two cameras captured surface images of the double ring structure. Initially, there was a 21 ${\mu}m$ gap between the inner ring and outer ring. The gap was closed at around $80^{\circ}C$ and after that, two rings expanded together. In order to compare the experimental results with analysis results, a finite element analysis was performed using ANSYS. The results of DIC measurement and ANSYS analysis were compared and agreed well.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.4
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• pp.135-141
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• 2000

The major role of temperature sensors in thermal error compensation system of machine tools is improving machining accuracy by supplying reliable temperature data on the machine structure. This paper presents a new method for fault diagnosis of temperature sensors and recovery of faulted data to establish the reliability of thermal error compensation system. The detection of fault and its location is based on the correlation coefficients among temperature data from the sensors. The multiple linear regression model which is prepared using complete normal data is also used fur the recovery of faulted data. The effectiveness of this method was tested by comparing the computer simulation results and measured data in a CNC machining center.