• Title/Summary/Keyword: 열교환기 설계

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Performance Characteristics of Vehicle Air Conditioning System Using Internal Heat Exchanger with Inner Fin (휜 타입 내부열교환기 적용에 따른 차량용 냉방시스템 성능 특성)

  • Kim, Sung Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.69-73
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    • 2013
  • Internal heat exchanger (IHX) apparatus using the temperature difference between high and low pressure lines in vehicle air conditioning system is a good method to enhance the cooling performance. In this study, we designed various double-pipe internal heat exchangers which have inner fins between the internal pipe and external pipe. We also measured the performance characteristic (pressure drop, cooling capacity, compressor work and coefficient of performance (COP)) of the modified internal heat exchangers that had the change of the fin height and the inside shape of the internal pipe. This experimental results indicated that the liner and serration type internal heat exchanger was the best cooling performance. In addition, the air conditioning system with the liner and serration type internal heat exchanger showed the improved performances of about 6.4% and 9.2%, respectively, for the cooling capacity and COP.

An Analytical Study on a Heat Transfer Mechanism with Boiling Effect between Two Fluids in a Mini-channel (미세채널내 증발을 고려한 두 유체간 열전달현상에 대한 해석적인 연구)

  • Yoo, YoungJoon;Choi, Sangmin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.2
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    • pp.114-121
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    • 2013
  • In order to estimate the efficiency of an evaporative heat exchanger having mini channel, the equations to calculate heat exchanger properties, those are air temperatures and water temperatures etc, are derived from the governing equations based on the Navier-Stokes equation, even though there are several assumptions to make problem simplify. There are three heat transfer zones at the mini channel heat exchanger depending on the water condition. So, there are three governing equations and solutions to calculate the properties. As the results of this study, the equations to calculate a saturation point and a dry point are derived to evaluate an evaporative heat exchanger having micro channel. It is supposed to predict and evaluate the performance of a mini channel heat exchanger with evaporation of liquid.

Experimental analysis of heat exchanger performance produced by laser 3D printing technique (레이저 3D 프린팅 기법으로 제작한 열교환기 성능시험 분석 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.7
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    • pp.270-276
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    • 2020
  • 3D printing is an additive manufacturing technology that can produce complex shapes in a single process for a range of materials, such as polymers, ceramics, and metals. Recent 3D printing technology has developed to a level that enables the mass-production through an improvement of the printing speed and the continuous development of applicable materials. In this study, 3D printing technology using a laser was applied to manufacture a heat exchanger for an air compressor in a railway vehicle. First, the optimal design of the heat exchanger was carried out by focusing on weight reduction and compactness as a shape suitable for 3D printing. Based on the design derived, heat exchanger prototypes were made of AlSi10Mg alloy material by applying the SLM technique. Moreover, the manufactured prototypes were attached to an existing air compressor, and the heat exchange performance of the compressed air was tested. The test results of the 3D printed prototypes showed a heat exchange performance of approximately 80% and 85% at low and high-pressure, respectively, compared to the existing heat exchanger. From the 𝓔-NTU method results with an external cooling air condition similar to that of the existing heat exchanger, the calculated heat transfer amount of 3D printed parts showed similar performance compared to the existing heat exchanger. As a result, the 3D printed heat exchanger is lightweight with good performance.

Design and Manufacturing Technology of Heat Exchanger in Air Compressor for Railroad Vehicle by 3D Printing Process (3D 프린팅 적용 철도차량용 공기압축기의 열교환기 설계 및 제작 기술 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.802-809
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    • 2017
  • 3D printing technology is a manufacturing process for products, in which polymer and metal materials are laminated to form structures. It is advantageous for manufacturing parts requiring a high degree of design freedom and functionality. In addition, it would be a suitable technology for the production of parts for railway vehicles in the future, due to the need to produce parts in small quantities. In order to fully exploit the advantages of 3D printing technology, it is necessary to consider the process characteristics during the design of the product. In this study, the redesign and manufacturing technology of the product considering the performance and process conditions were studied for the heat exchanger in the air compressor of railway vehicles, as a trial application of the 3D printing technique. First of all, the design concept to improve the performance of the heat exchanger was defined, and the design range was specified to satisfy the performance of the present heat exchanger analyzed experimentally. Then, the detailed design was revised considering the characteristics of the metal 3D printing process, such as the manufacturing restrictions and production time. Based on the final design, the product was fabricated by the 3D printing process using aluminum material, and it was confirmed that the dimensional accuracy was satisfied. The weight of the final product was reduced by 41% compared with the existing products. The results of this study will make it possible to develop an efficient product design process for 3D printing technology.

Study on Efficiency for Underground Heat Transfer of Metal Heat Exchanger (금속재질 열교환기의 지중 열교환 효율에 관한 연구)

  • Song, Jae-Yong;Kim, Ki-Joon;An, Sang-Gon;Kim, Jin-Sung;Jeong, Gyo-Cheol
    • The Journal of Engineering Geology
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    • v.25 no.1
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    • pp.131-148
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    • 2015
  • The purpose of this study is to analyze and compare the heat transfer efficiency of using copper pipe, stainless pipe and traditional PE pipe commonly used for geothermal heat exchanger, with aims at seeking improved methods. In addition, the varying efficiency of heat transfer from ground heat and groundwater heat was assessed and its applicability was discussed. Design parameters for empirical field study were derived by controlling flow rate, velocity and caliber of pipes of the heat exchanger after the thermal efficiency of the heat exchanger material was evaluated. The heat exchange efficiency and effective thermal conductivity were measured with changing pattern through field thermal efficiency and thermal response test. Experimental results show that the metal material showed higher heat transfer efficiency than the PE pipe. Although the heat transfer efficiency was not high with the increase of the pipe diameter in the flow rate, it was high with the increase of the pipe diameter in the velocity.

High-Temperature Structural Analysis of a Small-Scale Prototype of a Process Heat Exchanger (IV) - Macroscopic High-Temperature Elastic-Plastic Analysis - (공정열교환기 소형 시제품에 대한 고온구조해석(IV) - 거시적 고온 탄·소성 구조해석을 중심으로 -)

  • Song, Kee-Nam;Hong, Sung-Deok;Park, Hong-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1249-1255
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    • 2011
  • A PHE (Process Heat Exchanger) is a key component required to transfer heat energy of $950^{\circ}C$ generated in a VHTR (Very High Temperature Reactor) to a chemical reaction that yields a large quantity of hydrogen. A small-scale PHE prototype made of Hastelloy-X was scheduled for testing in a small-scale gas loop at the Korea Atomic Energy Research Institute. In this study, as a part of the evaluation of the high-temperature structural integrity of the PHE prototype, high-temperature structural analysis modeling, and macroscopic thermal and elastic-plastic structural analysis of the PHE prototype were carried out under the gas-loop test conditions as a preliminary qwer123$study before carrying out the performance test in the gas loop. The results obtained in this study will be used to design the performance test setup for the modified PHE prototype.

Performance Analysis of Refrigeration Cycle of Hydrocarbon Refrigerant using Suction-Line Heat Exchanger (흡입관 열교환기를 이용한 탄화수소계 냉매용 냉동사이클의 성능 분석)

  • Ku, Hak-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2195-2201
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    • 2009
  • This paper considers the influence of suction-line heat exchangers on the efficiency of a refrigeration cycle using hydrocarbon refrigerants such as R290, R600a and R1270. These suction-line heat exchangers can, in some cases, yield improved system performance while in other cases they degrade system performance. A steady state mathematical model is used to analyze the performance characteristics of refrigeration cycle with suction-line heat exchanger. The influence of operating conditions, such as the mass flowrate of hydrocarbon refrigerants, inner diameter tube and length of suction-line heat exchanger, to the performance of the cycle is also analyzed in the paper. Results showed that the mass flowrate of hydrocarbon refrigerants, inner diameter tube and length of suction-line heat exchanger, and effectiveness have an effect on the cooling capacity, compressor work and RCI(Relative Capacity Index) of this system. With a thorough grasp of these effect, it is necessary to design the compression refrigeration cycle of hydrocarbon refrigerants using suction-line heat exchanger.

An Analysis on the Bleeding Effect of SCW Ground Heat Exchanger using Thermal Response Test Data (열응답시험 데이터를 이용한 SCW형 지중열교환기 블리딩 효과 분석)

  • Chang, Keun-Sun;Kim, Min-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.512-520
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    • 2020
  • Recently, the applications of the standing column well (SCW) ground heat exchanger (GHX) have increased significantly in Korea as a heat transfer mechanism of ground source heat pump systems (GSHP) because of its high heat capacity and efficiency. Among the various design and operating parameters, bleeding was found to be the most important parameter for improving the thermal performance, such as ground thermal conductivity and borehole thermal resistance. In this study, a bleeding analysis model was developed using the thermal response test data, and the effects of bleeding rates and bleeding locations on the thermal performance of anSCW were investigated. The results show that, when the ground water flows into the top of anSCW, the time variation of circulating water temperature decreased with increasing bleeding rate, and the ground thermal conductivity increases by as much as 179% with a 30% bleeding rate. When the ground water flows into the bottom of the SCW, the circulating water temperatures become almost constant after the increase in the beginning time because the circulating water exchanges heat with the ground structure before mixing with the ground water at the bottom.