• 제목/요약/키워드: 열가소성 엘라스토머

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엘라스토머 TPV의 사출성형조건에 따른 기계적 물성 (Mechanical Properties of Elastomer TPVs due to Injection Molding Conditions)

  • 한성렬;정영득
    • 한국기계가공학회지
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    • 제5권1호
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    • pp.27-32
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    • 2006
  • Thermoplastic elastomer(TPE) has many advantages such as high flexibility, high elasticity and high elongation, etc. TPE is easily molded as plastic materials, therefore, many TPE parts are applied as home appliances and mechanical parts. However, its mechanical properties would be changed by injection molding conditions such as melt temperature, mold temperature, injection pressure and holding pressure, etc. In this study, the influences of the injection molding condition on the mechanical properties as tensile strength, hardness of thermoplastic vulcanizates(TPVs), which is one of the TPE, were investigated. By the injection molding experiment, the molding's tensile strength and hardness was influenced on the melt temperature and composition ratio of PP and EPDM. The morphology of moldings were shown by the scanning electron microscope.

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다수캐비티 사출금형에서 엘라스토머 TPV의 충전 불균형 (Filling Imbalance of Elastomer TPVs in Injection Mold with Multi-Cavity)

  • 한동엽;권윤숙;노병수;정영득
    • 한국정밀공학회지
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    • 제24권2호
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    • pp.41-46
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    • 2007
  • Recently, the study for filling imbalance in thermoplastic polymer has gradually been increased. However, it is hard to find the researches for filling imbalance of thermoplastic elastomer(TPE). The experiment of filling imbalance was conducted for the three kinds of thermoplastic vulcanizes(TPVs) in the mold with geometrically balanced runner system. In this experiment, the effects of the melt temperature and injection speed on the filling imbalance were investigated. To solve the filling imbalance, Runner Core pin(RC pin) in the experimental mold was adopted and it's effects was tested. In this paper, we present that the insert length of RC pin is dependent to each polymers for optimal filling balance.

편측 분기형 러너시스템을 가진 사출금형에서 엘라스토머 TPV의 충전 불균형 (Filling Imbalance of Elastomer TPVs in Injection Mold with Unary Branch Type Runner System)

  • 한동엽;정영득
    • 한국정밀공학회지
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    • 제25권4호
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    • pp.47-52
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    • 2008
  • Recently, the study for filling imbalance in thermoplastic polymer has gradually been increased. However, it is hard to find the researches for filling imbalance of thermoplastic elastomer(TPE). The experiment of filling imbalance was conducted for the three kinds of thermoplastic vulcanizes(TPVs) and PP polymer in the mold with geometrically balanced runner system(Unary Branch Type Runner System). In this experiment, the effects of the melt temperature, injection pressure and injection speed on the filling imbalance were investigated. There was also the imbalance in TPV injection molding process as well as in conventional injection molding with plastics. The tendency of filling imbalance in TPV injection molding specially decreased by taking place the hesitation of TPV melt.

엘라스토머 TPV의 사출성형조건에 따른 기계적 물성 (Behavior of elastomer TPVs' Mechanical Properties According to Injection Molding Conditions)

  • 한성렬;김준형;전승경;이규호;정영득
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.265-268
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    • 2005
  • Thermoplastic elastormer (TPE) has many advantages such as high flexibility, high elasticity and high elongation, etc. TPE is easily molded such as plastic materials, therefore, many TPE parts are applied as home appliances and mechanical parts. However, if TPE is once molded, its mechanical properties are changed by injection molding conditions such as melt temperature, mold temperature, injection pressure and holding pressure, etc. In this study, the influences of the injection molding condition on the mechanical properties of thermoplastic vulcanizates(TPVs), which is one of the TPE, were investigated. By the injection molding experiment, as increasing the melt temperature, the tensile strength, shrinkage and hardness decreased. By the scanning electron microscope (SEM) analyzing the TPVs' crystallization, the morphology was affected by the melt temperature.

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동일배열 폴리프로필렌/엘라스토머/나노충전제 복합체의 전력케이블 절연체로서의 사용 가능성에 대한 문헌적 고찰 (A Review on IPP/Elastomer/Nanofiller Composites for the Possibility of Use as Power Cable Insulations)

  • 변선호
    • 한국응용과학기술학회지
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    • 제29권2호
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    • pp.184-192
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    • 2012
  • 본 논문은 절연유 불포함 재활용 가능 전력케이블 절연체에 동일배열 폴리프로필렌(IPP) 기반 열가소성 폴리올레핀 엘라스토머(TPO) 나노복합체 사용 가능성을 문헌적으로 고찰한 리뷰논문이다. 2010년 IPP 기반 나노복합 유전체는 파워 커패시터 연구에서 유전손실을 제외한 고전압 특성이 크게 향상되었다. IPP 기반 TPO 나노복합체 사용 자동차 외장부품 연구에서는 나노충전제 최대 3 wt% 함유로 전력케이블 절연체의 필수특성인 저온 충격성을 비롯한 기계적 특성향상이 보고 되었다. 특히 유전손실의 원천인 상용화제 사용의 최소화 기술이 보고되어, 3 wt% 이하 나노충전제 함유 IPP 기반 TPO의 전기적 특성조사가 필요하다.

엘라스토머 사출성형시 CAE 유동해석과 실제 성형품의 비교 (Comparison of CAE Flow Analysis and Practical Molding on Elastomer Injection Molding)

  • 한성렬;김준형;전승경;이규호;정영득
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.375-376
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    • 2006
  • Thermoplastic elastomer(TPE) can be molded by conventional injection molding. Therefore TPE injection molding could be analyzed by commercial flow analysis software. However there are a little of gaps on CAE simulation results and practical molding. In this study, the properties of TPE were measured and applied to CAE simulation for comparing the simulation flow pattern and real flow pattern. The pattern that was controlled by injection time was match. The pattern that was controlled by injection stroke and rate was not match.

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폴리스틸렌계 엘라스토머의 사출성형조건에 따른 기계적 물성 변화 (Variation of Mechanical Properties on Polystyrene Elastomer According to Injection Molding Conditions)

  • 한성렬;김준형;전승경;정영득
    • 한국기계가공학회지
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    • 제5권4호
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    • pp.46-52
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    • 2006
  • From the past, most of the studies about thermoplastic elastomers(TPEs) have been conducted for theirs compounded materials and morphology. However these studies do not directly affect on injection molding processing. Therefor this study is focus on the variation of mechanical properties on TPEs moldings by increasing injection molding conditions which included injection molding conditions include injection pressure, holding pressure, melt temperature, mold temperature. The used experimental TPEs is a group of styrene(TPS). Injection pressure slightly affected on tensile strength, shrinkage and hardness. Holding pressure only affected on hardness. The melt temperature was the most affective condition on tensile strength.

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첨가제에 따른 변성 스티렌계 열가소성 엘라스토머의 마찰에 의한 표면 파괴 거동 연구 (A Study on Friction-induced Surface Fracture Behaviors of Carboxylic Acid Modified Styrenic Thermoplastic Elastomer as Additives)

  • 전준하;박상민;이진혁;엄기용
    • 접착 및 계면
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    • 제16권3호
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    • pp.95-100
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    • 2015
  • 본 연구에서는 실리카, 산화아연, 아연이온이 코팅된 실리카가 carboxylic acid로 변성된 스티렌계 열가소성 엘라스토머(m-TPS) film의 마찰시 표면 파괴에 미치는 영향을 관찰하였다. 일반 실리카를 첨가한 m-TPS film은 실리카 입자간의 강한 filler-filler interaction에 의한 낮은 분산성 때문에 기계적 강도, 내마모성과 마찰시 표면 파괴가 저하되는 것으로 나타났다. 산화아연 또는 아연이온이 코팅된 실리카를 첨가한 m-TPS는 zinc ion과 carboxylic acid group 간의 ionic cluster 형성을 통하여 기계적 강도, 내마모성과 마찰 시 표면 파괴가 개선되었다. Zinc ion과 carboxylic acid group 간의 ionic cluster 형성은 $1550{\sim}1650cm^{-1}$의 zinc carboxylate group stretch 피크의 FT-IR 분석 결과로 확인하였다.

PETG/POE 열가소성 복합재료의 특성평가 및 전산해석 (Characterization and 3D Analysis of PETG/POE Thermoplastic Composites)

  • 유성훈;이종혁;심지현
    • Composites Research
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    • 제32권6호
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    • pp.360-367
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    • 2019
  • 자전거 프레임 및 산업 부품과 같은 다양한 산업 분야에 PETG 열가소성 복합 재료를 적용하려면 제조 된 복합 재료의 내충격성, 내구성, 기계적 특성 및 3D 분석을 안정성 검증이 필수적이다. 본 연구에서는 비정질 수지인 PETG 수지의 기계적 특성, 내구성 및 내충격성을 향상시키기 위해 다양한 질량분율의 POE(폴리올레핀 엘라스토머)를 보강하여 화합물 및 사출 성형 공정을 수행 하였다. POE질량분율에 따른 PETG 열가소성 복합재의 열적 및 기계적 특성 및 샤르피 충격 강도 등에 대한 분석을 수행 하였다. 열적 및 기계적 특성 분석 결과, POE 소재가 첨가 된 PETG 열가소성 복합재의 경우 열적 및 기계적 특성이 감소하는 경향이 있지만 내충격성이 우수한 경향을 나타내었고, POE첨가에 따른 3D 전산해석 결과, 파손여부 없이 우수한 안정성을 나타내었다.