• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2011.03a
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• pp.37-37
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• 2011

열가소성 고분자 물질인 PET[poly(ethylene terephthalate)]는 섬유 및 필름, 음료병 등에 널리 사용되는 대표적인 범용 소재이며, 전체 PET 제조업은 2013년 약 200억불에 달할 것으로 예상되는 큰 시장이다. 최근 급격한 산업화에 따른 전 세계적인 환경오염의 심각성이 부각되면서 기업들의 환경 친화적인 제조 활동 및 생산 프로세스의 개선이 요구되고 있다. 현재 폴리에스테르 수지를 제조하기 위해 국내외 업체에서 가장 널리 사용 되고 있는 중합촉매는 중금속 원소인 고순도 삼산화안티몬($Sb_2O_3$)이며 통상 중합공정 중에 150~300ppm의 촉매가 사용된다. 세계보건기구(WHO)의 국제암연구기관(IARC)에서는 안티몬을 인체 발암성이 있는 물질로 분류 하여 현재 유럽을 중심으로 안티몬 사용을 제한하는 환경 규제가 가속화 되고 있다. 폴리에스테르 수지 제조 공정중 안티몬 촉매를 사용할 경우 정련, 염색, 알칼리 감량시 중금속(안티몬)검출에 따른 수질 오염 및 폐수처리비용이 증가하게 되며 대량의 중합촉매 사용에 따른 이물 증가로 작업성 및 품질 문제가 상존하게 된다. 따라서 이러한 제조 공정중의 고위험성 물질을 대체할 친환경, 고부가가치 신규 무독성 PET 소재 및 제품이 각광을 받게 될 것이다. 이번 연구에서는 티타늄계(Ti-based) 무독성 촉매를 이용하여 PET 중합을 실시한 Sb-free PET원단의 염색특성을 알아보는 것으로 분산염료 3종 (Red, Yellow, Blue)으로 염색이 완료된 원단을 spectrophotometer 를 이용하여 L, a b값과 K/S값으로 측정하였다. 동일한 염색 조건을 위해 두 종류의 원단을 하나의 실린더에서 기존 PET 염색과 동일한 조건으로 염색을 실시하였으며 실험 결과 전반적으로 기존 PET와 유사한 염색 특성을 보였다. 염색견뢰도 평가에서도 Sb-free PET원단과 기존 PET원단의 세탁 견뢰도, 마찰 견뢰도, 일광 견뢰도를 비교 했을 시 두 원단 모두 4~5급으로 우수한 견뢰도를 나타내었다.

• Polymer(Korea)
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• v.24 no.6
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• pp.777-786
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• 2000

Fire resistance and thermal stability of polypropylene composite systems were investigated by using several halogenated fire-retardants such as decabromodiphenyl oxide (DBDPO) and chlorinated paraffin wax (CPW). The fire resistance of composite systems was thoroughly examined by measuring limited oxygen index (LOI, ASTM D2863, ISO 4589) and characteristic properties of cone calorimetry(ASTM E1354, ISO 5660) heat release rates (HRR), time to ignition (TTI), total heat release (THR), effective heat of combustion (EHC), mass loss rates, etc. Comparing the cone calorimetry experimental results of the halogen flame retardants, DBDPO exhibited twice higher efficiency than CPW in polypropylene systems, and the LOI also showed similar trends to cone calorimetry. The thermo-oxidative stability of the composite systems was increased about 30-5$0^{\circ}C$ in thermogravimetry analysis.Collectively, the combustion, extinction and thermally-stable characteristics of flame retardants were identified in this study.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.5 no.3
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• pp.218-222
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• 2004

We developed the stamper structured mold with moving core type with nano pattern. Among the factors affecting the quality of injection molding plastic parts, We studied the effects of moving core surface heating method on the transcription of injection molding plastic parts with nano structures. Moving core surface heating has been tested by three different methods. The first was conventional injection molding process without heating moving core surface, the second was halogen lamp radiation heating process and the last was MmSH process using gas flame. As a result of making injection molded parts by using thermoplastic amorphous resins such as COC, PMMA, MmSH method which is the most high temperature of moving core surface showed the best nano pattern transcription of the three methods, but the outcome of conventional injection molding process was not better than others.

• Polymer(Korea)
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• v.27 no.6
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• pp.569-575
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• 2003

The flame retardancy was investigated when the halogenated flame retardant, decabromodiphenyl oxide (DBDPO) and chlorinated paraffin wax (CPW), was added to the polypropylene (PP) / montmorillonite (MMT) nanocomposites. The flame retardancy of polymer resin could be improved not only by addition of flame retardant but also with nanoparticles compositions. The effect of the contents of flame retardant and nanoparticles on the flame retardancy of polypropylene/ montmorillonite nanocomposite systems was thoroughly examined in terms of limited oxygen index (LOI) and cone calorimetry. As a results of cone calorimetry, the heat release rate (HRR) was reduced by the flame retardant DBDPO and CPW, and CPW was a little better than DBDPO. The LOI increased from flammable region (LOI<19) to nonflammable region (LOI>20) for all the flame retardants used in this study. Especially, the improvement in flame retardancy by compounding with PP and MMT was better than that by adding flame retardant to polypropylene. So, the addition of flame retardant after compounding with montmorillonite was more efficient than simple addition of flame retardant.

• Composites Research
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• v.26 no.3
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• pp.189-194
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• 2013

This paper deals with the study of mechanical properties and impact energy absorbed by composites, made by using thermoplastic and thermoset as matrix, flax fiber and nanoclay as reinforcements. The nanoclay was sprayed on the fiber laminate directly after mixing with ethanol. This experiment designed by Taguchi method and have variable factors, i.e three types of fiber direction(F), three different nanoclay wt%(N) and three spray gun hole shapes(S). According to these conditions, composites were made and the optimum conditions were found to be F1N3S1, F1N2S1, F1N2S1 and F3N2S1 for thermoplastic, and F1N3S2, F1N3S2, F1N2S2 and F3N2S1 for thermoset which were matched with tensile strength, modulus, total impact absorbed energy and heat release rate respectively.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2008.06a
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• pp.38-38
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• 2008

무선 통신에 사용되는 기판에서 passive device는 대부분 기판 위에 개별적으로 표면 실장 되고 있으며 전체 기판면적에 80% 정도를 차지하고 있다. 따라서 기판의 소형화, 경량화를 위하여 많은 면적을 차지하는 수동소자들을 다층인쇄회로기판(multi-layer circuit board)에 내장하는 내장형 수동소자(embedded passive device) 기술이 연구되고 있다. 본 연구원에서 개발한 복합재료는 무기물 충전제 $SrTiO_3$를 사용하였으며, 열가소성 수지로는 cyclo-olefin-polymer계열의 수지를 바탕으로 제작 하였고, 유전율7~7.5이고 유전손실은 0.0045이다. 또한 $SrTiO_3$/유기물 복합재료는 공정온도가 낮고 경제적인 유기물에 높은 유전상수를 갖는 무기물이 분산되어 있는 형태이며, 우수한 유전 특성, 화학적 안정성, 저온 제조공정, 제조단가의 감소, 패키징 크기의 감소 등의 장점을 갖는다. 개발된 재료를 기반으로 Multi-layer 구조를 이용한 다양한 용량대의 capacitor를 구현 하였으며, spiral inductor 와 내장형 spiral inductor를 구현하여 다양한 용량대의 inductor를 구현 하였다. 그리고 각각의 구조에 따른 inductance와 Q factor를 분석 하였으며, Q factor가 100이상인 high Q inductor도 구현하였다. 이렇게 구현된 내장형 수동소자는 기판의 크기의 감소와 제조 단가의 절감, 최소 크기의 기판을 구현하는데 응용이 가능 할 것으로 예상 된다.

• Composites Research
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• v.36 no.1
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• pp.1-15
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• 2023

Demand for energy consumption reduction is increasing according to the development expectations of future mobility. Lightweight structural materials are known as a method to reduce greenhouse gas emissions and improve energy efficiency. In particular, fiber reinforced polymer composite (FRP) is attracting attention as a material that can replace existing metal alloys due to its excellent mechanical properties and light weight. In this paper, industrial applications and research trends of carbon fiber reinforced composites (CFRP, carbon FRP) and self-reinforced composites (SRC) were reviewed based on the reinforcement, polymer matrix, and manufacturing process. In order to overcome the expensive process cost and long manufacturing time of the epoxy resin-based autoclave method, which is mainly used in the aircraft field, mass production of CFRP-applied electric vehicles has been reported using a high-pressure resin transfer molding process including fast-curing epoxy. In addition, thermoplastic resin-based CFRP and interface enhancement methods to solve the recycling issue of carbon fiber composites were reviewed in terms of materials and processes. To form a perfect matrix-reinforcement interface, which is known as the major factor inducing the excellent mechanical properties of FRP, studies on SRC impregnated with the same matrix in polymer fibers have been reported. The physical and mechanical properties of SRC based on various thermoplastic polymers were reviewed in terms of polymer orientation and composite structure. In addition, a copolymer matrix strategy for extending the processing window of highly drawn polypropylene fiber-based SRC was discussed. The application of CFRP and SRC as lightweight structural materials can provide potential options for improving the energy efficiency of future mobility.

• Journal of rehabilitation welfare engineering & assistive technology
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• v.9 no.2
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• pp.145-151
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• 2015

In this paper, we proposed the fabrication methodology of orthotic device using 3D Computer-Aided Design programme and 3D printing technology based on images acquired from 3D scanner. We set the process and methodology of its fabrication method and confirmed whether it is available for clinical by fabricating four kinds of orthotic device for a patient with cerebral palsy. 3D printing technology method was indicated quantitatively and qualitatively about duration, tensile strength stronger comparing with conventional method, and we could propose that the 3D printing technology for the orthosis could be the proper method to mediate and compensate with reported problems related to orthosis.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.04a
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• pp.214-217
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• 2004

The cure kinetics of blends of epoxy(tetraglycidyl-4,4'-diaminodiphenylmethane ; TGDDM)/curing agent(diaminodiphenyl sulfone ; DDS) resin with amine terminated polyetherimide-CTBN-amine terminated polyetherimide triblock copolymer(ABA) were studied using differential scanning calorimetry under isothermal conditions to determine the reaction parameters such as activation energy and reaction constants. By increasing the amount of ABA in the blends, the final cure conversion was decreased. Lower values of the final cure conversions in the epoxy/ABA blends indicated that ABA hinders the cure reaction between the epoxy and curing agents. 1be value of the reaction order, m, for the initial autocatlytic reaction was not affected by blending ABA with epoxy resin, and the value was approximately 1.0. The value of n for the nth order component in the autocatalytic analysis was increased by increasing the amount of ABA in the blends, and the value increased from 2.0-3.4. A diffusion controlled reaction was observed as the cure conversion increased and the rate equation was successfully analyzed by incorporating the diffusion control term for the epoxy/DDS/ABA blends.

• Proceedings of the Korean Vacuum Society Conference
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• 2013.08a
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• pp.149.2-149.2
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• 2013

친 환경적 소재인 ETFE (Ethylene Tetra Fluoro Ethylene)는 내화학성과 단열성을 가지며 탁월한 빛투과성, 자정효과 및 초경량 소재의 특성을 가진 열가소성 불소수지로서 서울시 신청사, Water Cube라고 많이 알려진 베이징 올림픽 수영 경기장 같은 대형 건축물의 외벽에 사용될 만큼 최근 세계 각국의 건축가들에게 각광을 받고 있다. 본 실험에서는 영구자석을 이용한 고밀도 플라즈마로 높은 점착성과, 균일한 박막 및 대면적 공정이 가능한 RF-magnetron sputtering방법으로 기판인 Slide glass위에 ETFE를 증착하여 접촉각의 변화와 구조적 및 광학적 특성에 대하여 측정하였다. 접촉각 측정결과 35w에서 $15^{\circ}$ 이하의 친수 특성을 나타내었고, 자외선 파장에서의 투과율 측정 결과 87% 이상의 높은 투과율을 나타내었다. AFM (Atomic Force Microscope) 측정결과 35 W에서 1.6 nm의 RMS (Root mean square)값이 측정 되었다. ETFE 특성은 비가 오면 자동으로 이물질이 씻겨 내려 주기적으로 청소를 해줘야하는 유리보다 유지관리비가 적게 될 것으로 사료되고, 높은 자외선 투과율을 보임으로 온실에서 균형 잡힌 식물 성장을 위한 화학약품의 소모를 줄여 줄 것으로 사료된다.