• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.515-519
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• 2011

Structural tests for the mixing head of a 75tonf class thrust chamber were performed to verify structural stability. The mixing head of a thrust chamber is loaded by high pressure with regeneratively cooled fuel and cryogenic liquid oxygen(LOx) as well as it transfers thrust load generated by liquid rocket engine. Therefore structural stability of mixing head is a very important factor to work without any plastic deformation or structural failure. In this study, two mixing heads were manufactured using different welding methods, Tungsten Inert Gas(TIG) welding and Electron Beam Welding(EBW) and evaluated a structural stability. The results of structural tests showed that the mixing head assembled by EBW can withstand the applied design load without any structural failures and be structurally more stable than that of TIG welding.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.249-252
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• 2012

Structural design of the injector head part of a 7ton class thrust chamber was preformed. Structural stability of an injector head part is a very important factor for a thrust chamber of a liquid rocket engine because it is loaded by high pressure of liquid oxidizer and fuel in addition to thrust load. Structural design requirements were first defined to design the injector head part of the 7ton class thrust chamber and the basic configuration was designed on the basis of the design requirements. A high strength steel that has been locally developed was applied to the injector head part of the thrust chamber. A total of twelve design configurations have been analyzed to select structurally the most stable design configuration.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.288-293
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• 2006

The combustion performances and characteristics of the subscale liquid rocket combustion chamber are discussed in this paper. Subscale combustion chamber is composed of mixing head, ablative cooling cylinder, and water cooling nozzle. The mixing head has eighteen coaxial swirl injectors and one center coaxial swirl injector for ignition. The mixing heads employing the injectors of low different recess length are considered in this paper. The results of the firing test, comparison of performance, and characteristics of static and dynamic pressures of the four different mixing heads are described. The characteristics of combustion at design and of design points are also discussed.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.11a
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• pp.114-118
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• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.608-612
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• 2009

Technology demonstration models(TDM) of a 75-$ton_f$ liquid rocket engine(LRE) thrust chamber were manufactured on the basis of development technologies of 30-$ton_f$ LRE. It was confirmed that some machining and welding technologies which were aimed to be verified through the manufacturing of demonstration models could be applied to the thrust chamber 75-$ton_f$-class. New designed mixing head part was manufactured by means of new process. The manufacturing process and technologies established through TDM's will improve the reliability of manufacturing process of large LRE thrust chamber.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.128-134
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• 2007

Combustion performance and characteristics of high-pressure subscale liquid rocket combustors were studied experimentally. Four different models of combustor were considered in this paper. The high-pressure subscale combustor is composed of the mixing head, the water cooling cylinder and the nozzle. One model of the combustors employed regenerative cooling combustor in that the kerosene used for the chamber cooling is burned. This combustor was damaged due to a high frequency combustion instability occurred during a firing test. The results of the firing tests, comparison of performance, and characteristics of static and dynamic pressures of the combustors are described.

• Journal of the Korean Society of Propulsion Engineers
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• v.13 no.6
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• pp.8-16
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• 2009

The development of high-pressure sub-scale combustion chambers is described. A total of four high-pressure sub-scale combustion chambers having either a detachable structure of the mixing head and the chamber or a single welded regenerative cooling structure have been developed. The sub-scale combustion chambers have a chamber pressure of 70 bar and propellant mass flow rate of 5.1~9.1 kg/s. The propellant mass flow rate and the recess number of the injector were changed for the improvement of combustion performance and they were validated through hot firing tests. The design and manufacturing techniques of regenerative cooling channel and film cooling to be applied to the full-scale combustion chamber were adopted through the present development and verified.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.11
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• pp.1096-1103
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• 2009

The predictions of the material behavior for the structural stability of thrust chamber mixing head at very-low temperatures are very important since the head is highly pressurized by the liquid oxygen with very-low temperatures and experiences impact load by the thrust of combustion chamber. The constitutive equation to express tensile deformation behavior of the material at very-low temperature to predict deformation behavior of the mixing head is formulated by composition of thermal component and athermal component based on dislocation energy barrier model suggested by Kocks. Also, increase of thermal stress components by the increase of obstacles at low temperatures is formulated to the equation similar with Ramberg-Osgood equation. The suggested model predicted well the material's behavior at the wide temperature ranges from very-low temperature to ambient temperature.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.04a
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• pp.31-34
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• 2011

Design and fabrication of Technology Demonstration Model(TDM) of 75 tonf regenerative cooling thrust chamber were described. It has design chamber pressure of 60 bar, propellant mass flow rate of 243.6 kg/s, and nozzle expansion ratio of 12. It has a single welded structure of the mixing head and the chamber. Design and fabrication technologies established through this TDM can be used to development of flight model.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.305-308
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• 2005

This paper presents a fabrication of a full-stale combustion chamber of a liquid rocket engine for a ground hot firing test. Engine drawings for manufacturing were prepared after conceptual and detail designs. The combustor is composed of a head and a chamber. SUS316L is used for materials of the head because of the good quality in low temperature. Inner materials of the ablative cooling chamber is silica/phenolic and outer case materials is the SUS316L. Materials of the regenerative cooling chamber are C18200 and SUS316L. After lathe, general milling and MCT machinings, components were finished by electrolytic polishing. A brazing method was applied for bonding the injectors and the injector plate, the regenerative cooling chamber because of structure configurations.