• 제목/요약/키워드: 연삭가공장비

검색결과 11건 처리시간 0.021초

측면 연삭가공에 있어서 퀄축강성변화가 가공현상에 미치는 현상 (The Effect on the Machining Phenomenon due to the Change of the Quill Rigidity in a Side-Cut Grinding)

  • 김창수;서영일;이종찬;정성환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.33-37
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    • 1995
  • A side-cut grinding generates a machining error by the decrease of the quill rigidity. In this paper, The effect on the grinding force, machining error and surface roughness due to the change of the quill rigidity is investigated experimentally. The slenderness ratio of the quill is a significant factor to analyse the change of the grinding force and machining error.

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광통신용 페룰 동축가공기 개발을 위한 설계, 제작 및 척킹압에 따른 가공 특성 평가 (Evaluation of Machining Characteristics according to the Chucking Pressure, Design, and Production for Developing Coaxial Grinding System of Light Communicative Ferrule)

  • 이호준;안건준;김동길;이상조;최헌종;최영재
    • 한국정밀공학회지
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    • 제20권7호
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    • pp.7-12
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    • 2003
  • 각광을 받고 있는 광통신 분야의 핵심부품인 페룰은 일본이 전 세계의 95%를 장악하고 있다. 국내에서도 일부 업체에서 양산을 하고 있으나, 핵심 연삭공정에 사용되는 연삭 가공장비는 전량 수입되고 있는 실정이다. 페룰은 0.1∼0.3$\mu\textrm{m}$의 동심도, ${\pm}$ 0.2$\mu\textrm{m}$의 외경치수, 0.1$\mu\textrm{m}$대의 진원도와 원통도, 10nm의 표면 거칠기를 구현해야 세계적 경쟁력을 갖출 수 있는 초미세, 초정밀 기계가공 부품이다.(중략)

원추형상을 이용한 비구면 형상가공기술

  • 이상민;박철우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
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    • pp.246-246
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    • 2004
  • 현재 비구면렌즈를 만들기 위해서는 다양한 방법이 있다. Glass종류의 가공시 초정밀 절삭가공기(DTM)에서 가공하거나 정밀 연삭기를 가지고 가공하게 된다. 이 과정에서 렌즈 표면에 공구 흔적이나 표면거칠기 개선을 위해 연마작업을 하게 되는데, 사용하는 장비가 폴리싱 머신이다. 축대칭인 폴리싱머신의 경우 X, Z, $\theta$로 동시 3축제어가 가능하다. 하지만 이 장비의 경우 연마에서 원하는 형상정밀도와 표면거칠기를 얻기 위해 각축들의 위치정밀도와 분해능이 높은 부품을 사용하여 기계자체가 고가라는 점이 단점으로 작용한다.(중략)

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등속조인트의 공정설계 및 연삭에 관한 연구 (A study on grinding and process design of Constant Velocity)

  • 김우강;고준빈;변동해
    • 한국기계가공학회지
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    • 제9권4호
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

내륜 연삭에 관한 연구 (A Study on Grinding for Inner Race)

  • 김우강;김건희
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.

연삭 장비를 이용한 최적의 휠 특성분석 (A study on the Optimum Wheel Characteristics Using Grinding Machine)

  • 고준빈;김우강;전택종
    • 한국기계가공학회지
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    • 제7권4호
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    • pp.142-148
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    • 2008
  • This study aims to find the optimal cutting conditions, which are obtained by grinding condition, and the grinding characteristics and condition of constant velocity joint were investigated with respect to wheel velocity, depth of cut, feed speed. Grinding machine has been widely used in manufacturing optical reflects of metal. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of grinding conditions makes good surface roughness and the optimal condition of grinding and get the mesh condition. The purpose of this study is to find the optimum grinding wheel characteristics for cutting constant velocity joint.

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정밀공작기계용 이송시스템의 성능평가 사례 (Examples of Performance Estimation on the Feed System of Precision Machine Tools)

  • 박천홍;황주호
    • 한국정밀공학회지
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    • 제21권8호
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    • pp.19-26
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    • 2004
  • 정밀 공작기계에 있어 안내/이송계(이하, 이송시스템)의 중요성은 새삼스럽게 강조할 필요가 없을 정도로 꾸준히 강조되어 왔다. 또한, 최근 들어서는 광부품, 반도체, 디스플레이 등 초정밀 가공기술시장의 급격한 확대에 따라 이들 산업의 제조장비용 핵심기술로서 이송시스템의 역할 및 수요는 훨씬 확대되어가고 있으며, 오히려 요구정밀도 면에서는 공작기계상에서의 요구성능을 초월하여, 이들 산업에서 개발된 기술이 역으로 공작기계에 적용되어야하는 시점으로까지 진전되고 있다.(중략)

기어 그라인딩 장비 가공조건 최적화에 대한 실험적 연구 (An Experimental Research for the Optimization of the Gear Grinding Machine's Operating Condition)

  • 이현구;김무석;강구태
    • 한국소음진동공학회논문집
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    • 제20권7호
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    • pp.665-671
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    • 2010
  • To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new automatic transmissions' gear. The gear noise was dramatically disappeared and the process and the results will offer good guides to the engineers who manufacture the gear with the grinding machine.

ELID 연삭을 이용한 비축 비구면 렌즈의 초정밀 가공 (Ultra-Precision Machining of Off-Axis Asymmetric Large-area Reflecting Mirror Using ELID Grinding Process)

  • 정명원;신건휘;김건희;오오모리 히토시;곽태수
    • 한국기계가공학회지
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    • 제18권1호
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    • pp.9-15
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    • 2019
  • This study focused on the application of ELID mirror-surface grinding technology to the manufacture of off-axis asymmetric large-area reflecting mirrors made of BK7 glass. The size of the parts, such as asymmetric large-area mirrors or lens, made form-accuracy or roughness especially hard to measure after machining because of the measuring range limit of measurement devices. In this study, the ELID grinding system has been set up for mirror-surface machining experiments manufacturing off-axis asymmetric lenses. A measuring method using a reference workpiece has been suggested to measure the form-accuracy and roughness. According to the experimental results, even when using only a reference workpiece, it is confirmed that the surface roughness was 8 nmRa and form-accuracy was 80 nmRMS, with a best fit asymmetric radius when using a grinding wheel of #8,000. It is found that the accuracy of large-area parts could be estimated by the proposed process.

MLCC 절단용 초경합금 칼날의 나노표면 가공 기술 (Nano-surface Machining Technology of Tungsten Carbide Blade for MLCC Cutting Process)

  • 강병욱;신건휘;곽태수
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.41-46
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    • 2019
  • The purpose of this study is to examine and propose a high quality blade manufacturing method by applying ELID grinding technology to machining the tungsten carbide blade edge for MLCC sheet cutting. In this study, experiments are performed according to the abrasive type of grinding wheel, grinding method and grinding direction using the non-stop continuous dressing ELID grinding technology. By comparing and analyzing the chipping phenomena and surface roughness of both the blade grinding surface and the processed surface, a method for machining the tungsten carbide blade for cutting MLCC sheet is proposed. From the analysis of the surface roughness and chipping phenomena, it is confirmed that the use of diamond abrasive is advantageous for the blade machining. In addition, it succeeds in the machining of $6{\mu}m$ fine blade without any chipping, by using the grinding wheel #4000 with the diamond abrasive.