• Title/Summary/Keyword: 에폭시도막철근

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Bond Behavior of Epoxy Coated Reinforced Concrete (에폭시수지 도막 철근콘크리트의 부착특성 연구)

  • 오병환;엄주용;권지훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.10a
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    • pp.79-84
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    • 1993
  • 철근의 부식은 철근 콘크리트 구조물에 있어서 심각한 열화현상을 유발할 수 있으며 최근 들어 이로 인한 피해가 많이 보고되고 있다. 이와 같은 부식의 억제방안 중 철근에 직접 에폭시를 도막하는 것이 가장 효과적인 것으로 알려져 있다. 그러나 이 경우 에폭시 도막에 따른 부착성능의 저하가 우려되는 바 본 연구는 철근부식방지를 위해 에폭시를 도막한 철근의 부착특성을 고찰하기 위해 수행되었다. 주된 변수는 콘크리트 압축강도, 부착길이, 에폭시 도막두께이며 각 변수별로 부착특성의 변화를 관찰하였고 이를 통해 에폭시도막 철근의 사용성을 검토하였다. 본 실험결과에 기초하여 부착강도 예측식을 제안하였고 실험결과와 예측치를 비교하였다.

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Experimental Investigations on the Flexural Behavior Using PE-Coated Rebars (PE 도막철근의 휨거동에 대한 실험적 연구)

  • Kim, Young-Jin;Kang, Young-Jong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.3 no.3 s.10
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    • pp.143-150
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    • 2003
  • Recently, The corrosions of reinforced concrete structures are severe problems of economical social effects. PE-coated bars protecting from corrosion and enhancing durability of reinforced concrete structures are testified to evaluate structural properties. Tests are verified by comparative bending tests of the three type materials of epoxy coating, without coating and pe-coating. Load-deflection relations ate superior in pe-coated bar than any other materials(bare bar and epoxy bar). These are proved bonding properties enhancement by using cement powder.

Bond Behaviors of Epoxy Coated Reinforcements Using Direct Pull-out Test (직접 인발 시험을 이용한 에폭시 도막 철근의 부착 특성)

  • Kim, Jee-Sang;Lee, Sang-Hyun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.3
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    • pp.298-304
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    • 2017
  • The corrosion of reinforcements embedded in concrete causes some durability problems in reinforced and prestressed concrete structures. The epoxy coated reinforcements are one of the effective and reliable methods to prevent corrosion of reinforcements. However, it has been known that the epoxy coating reduces the bond capacity of reinforcement to concrete. This paper investigates the bond behaviors of epoxy coated reinforcements experimentally using direct pull-out test. Bond behaviors of epoxy coated bars for various reinforcement diameters of 10, 19 and 29mm and thicknesses of cover concrete of 1, 2, 3, and $4.5c/d_b$ (ratio of cover to bar diameter) are examined. Total 66 specimens were manufactured and tested according to the RILEM standard method. As the diameters of the epoxy coated reinforcements increase, the difference of bond strength between epoxy coated reinforcements and uncoated bars also increases. Epoxy coated bars showed more than 85% bond performance compared to those of uncoated bars. A new formular for estimating basic development length of epoxy coated reinforcement based on equilibrium equation is proposed using this experimental result.

Perforrmance Tests of Epoxy-coated Reinforcing Bars : Corrosion Protection Properties (에폭시 도막 철근의 내부식 성능에 관한 실험적 연구)

  • 신영수;홍기섭;최완철
    • Magazine of the Korea Concrete Institute
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    • v.6 no.6
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    • pp.173-179
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    • 1994
  • Epoxy coated bars protecting reinforcing bars from corrosion and enhancing durability of reinforced concrete structures are tested to evaluate corrosion protection properties. Tests are performed based on the relevant sta.ndards of KS and ASTM, such as chenical resistance, salt water spray, salt crock test and chloride ermeability test. with the main varlable of the coating thlckness. Test results show good chemical protection property and chloride permeability. The results of the salt water spray and the salt crock test show that epoxy coating well protects the reinforcing bars from corrosion, cornparing to the biack bars without epoxy coatmg. However, several spots on the coated bars are rusted at the pinholes or un the bars with coating thickness less thar $200{\mu}M$. Special cautions are required i n the process of blast cleanmg when applying the usion-bonded epoxy coating.

An Evaluation of Lap Splice Length of Epoxy Coated Reinforcements Using Beam-End Test (보-단부 시험을 이용한 에폭시 도막 철근의 겹침 이음길이 평가)

  • Kim, Jee-Sang;Kang, Won Hyeak
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.175-182
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    • 2020
  • The application of epoxy coated reinforcements is increased as a means to prevent a corrosion of reinforcements embedded in reinforced concrete structures, However, epoxy coating may reduce the bond capacity between concrete and reinforcement, which results a longer development length and lap splice length. This paper aims to the possibility of modification in lap splice length from reduction of basic development length which was confirmed using a direct pull out test. Total 36 beam specimens were tested to compare the lap splice properties of normal and epoxy coated reinforcements with beam-end test for various lap lengths and diameters of reinforcements. According to the results on failure modes, deformations, and crack widths of this experiments, the modification factor of 1.2 should be used, though the direct bond capacity is assured through direct pull out test.

Bond Behavior of Epoxy Coated Reinforcement Using Direct Pull-out Test and Beam-End Test (직접인발시험과 보-단부 시험을 이용한 에폭시 도막 철근의 부착특성)

  • Kim, Jee-Sang;Kang, Won Hyeak
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.271-278
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    • 2019
  • The corrosion of reinforcements embedded in concrete causes severe deterioration in reinforced concrete structures. As a countermeasure, epoxy coated reinforcements are used to prevent corrosion of reinforcements. When epoxy coated bars are used, the resistance of corrosion is excellent, but epoxy coating on the bars have a disadvantage of reduction in bond capacity comparing to that of normal bars. Therefore, it is necessary to confirm the bond performance of epoxy coated reinforcements through experimental and analytical methods. Bond behaviors of epoxy coated bars for various diameters of 13 and 19mm and thicknesses of cover concrete of 3 types(ratio of cover to bar diameter) are examined. As the diameters of the epoxy coated bars increase, the difference of bond strength between epoxy coated and uncoated bars also increases and damage patterns showed pull out failure. In addition, finite element analysis was performed based on the bond-slip relationship obtained by direct pullout test and compared with the flexural test results. It is considered that flexural member test is more useful than pullout test for simulating the behavior of actual structure.

Performance Tests of Epoxy-coated Reinforcing Bars : Mechanical Properties (에폭시 도막 철근의 기계적 성능에 관한 실험적 연구)

  • 최완철;김채훈;신영수;홍기섭
    • Magazine of the Korea Concrete Institute
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    • v.6 no.3
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    • pp.173-179
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    • 1994
  • Test results to evaluate the rr~echanical properties of epoxy-coated reinforcing bars are described. Tests include adhesion, impact, bend, and abrasion test of epoxy coating to reinforcing steel, specified in relevant KS and ASTM standards. Three nomnal thicknesses of epoxy coating, $120{\mu}m$, $220{\mu}m$, $300{\mu}m$ are used. The results show good adhesion and abrasion resistance satisfying the requirements. The results also show faily good bendability. However, the thicker the coating, the weaker the adhesion is. Impact resistance is in the tolerable range, but it is recorrmerided that careful treatments are required during handling of epoxy-coated bars. From the results, epoxy-coated bars, with a coating thickness ranging from $150{\mu}m$ to $300{\mu}m$, should well perform for fabrication in field construction.

A Study on Interfacial Bond Capacity of Deformed Bars to Concrete : Top Bars and Epoxy-Coated Bars (콘크리트와 이형철근의 계면 부착성능 : 상단철근 및 에폭시도막철근 효과)

  • 강석원;홍건호;정일영
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.204-209
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    • 1995
  • The influence of the interfacial properties on the bond capacity of reinforcing bars to concrete is studied in this paper. In this study, the deterioration of the interfacial bond capacity when top-cast bars or epoxy-coated bars are used is examined. The effect of such variables on bond capacity in reinforced concrete is studied by experiment which use beam-end specimens. The main objective of this study is that comparing the test results and the requirements in ACI 318-89 code. the verification of the factor in ACI code is also presented in this paper. The results of the test show that "top bar effect" is considerably affected by the slump of fresh concrete, so the influence of slump shoud be taken into account for top bar effect factor in code. Test results also shows that the bond-slip curve of the epoxy-caoted bars is similiar to that of the uncoated and bond strength is reduced about 15% and that coating thickness seems to influence the bond strength deterioration.rioration.

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Corrosion Evaluation of Epoxy-coated Bars in Chloride Contaminated Concrete Using Linear Polarization Tests (염화물 환경에 있는 에폭시도막철근의 부식 평가 연구)

  • Park, Young-Su;Choi, Kyong-Min;Jung, Si-Young;Kim, Byoung-Kook;Choi, Oan-Chul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.254-257
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    • 2006
  • Five bench scale specimens were used to evaluate corrosion performance of damaged epoxy-coated bars in chloride contaminated concrete. The test specimens were subjected 48 weekly cycles of ponding with sodium chloride solution and drying. Test results using linear polarization technique show that the current density of specimen with conventional steel becomes $0.715\;{\mu}A/cm^2$ indicating that the steel bars are in moderate or high corrosion condition. However, the corrosion rates of the specimens with damaged epoxy coated bars are much below $0.1\;{\mu}A/cm^2$ and the bars appears to be in passive condition. The corrosion protection performance provided by calcium nitrite is better than that of specimens with the other two inhibitors.

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