• Title/Summary/Keyword: 액중펌프

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A Study on the Vibration Analysis of Impeller and Shaft in Cryogenic Submerged Pump (극저온용 액중펌프의 임펠러 및 샤프트 진동해석에 관한 연구)

  • Kweon, Byung Soo;Lee, Chi-Woo;Shin, Yoo In;Yi, Chung-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.56-62
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    • 2017
  • In this research, reverse engineering was applied to the product manufactured by "Vanzetti" from Italy to develop a localized cryogenic submerged pump used in small-scale LNG liquefaction plants. The results of modal analysis of the impeller and shaft confirmed that the resonance frequency of the impeller and shaft played an important role in the rotor. Modal analysis of the rotor confirmed that the forcing frequency had no influence on the resonance phenomenon.

A Study on the Impeller Design of a Submerged Cryogenic Pump (초저온 산업용 액중펌프 임펠러 설계에 관한 연구)

  • Kweon, Byung Soo;Lee, Chi-Woo;Yi, Chung-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.136-141
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    • 2016
  • The purpose of this study is to examine the basic design of a submerged cryogenic pump, which is a two stage impeller pump. We limited this study to the impeller design of the submerged pump. We calculated its velocity triangle based on the impeller blade configuration and, in order to check its natural frequency, we carried out a modal test using a finite element method (FEM) analysis. Basically, modal test results had quite similar to FEM analysis.

A Study of the Reverse Engineering of a Two-Stage Impeller-Submerged Pump for Cryogenic Fluids (극저온용 2단 임펠러 액중펌프 역설계에 관한 연구)

  • Kweon, Byung Soo;Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.9-15
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    • 2017
  • This study represents basic research for the development of submerged pump technology applicable to transfer and storage of a cryogenic liquids. Its purpose is to secure baseline design data by applying reverse engineering to the process of developing a submerged cryogenic pump. The two-stage model included in the ARTICK Series LNG Submerged Pump produced by Vanzetti of Italy was selected for analysis for development of a localized product, and was disassembled for reverse engineering. The pump was disassembled after analyzing its processing/assembly characteristics such as shrinkage of fittings. In addition, the materials used in manufacturing of the main components were analyzed, and the ingredients were confirmed. As a result, a design drawing for each component required for product development was secured via foundational design, and a test product was manufactured by maximizing the application of appropriate domestic technologies.

A Study of the Localization Development of Cryogenic Submerged Pump for the Fuel Supply system of 600-Liter-Grade LNG Vehicles (600L급 LNG 차량 연료공급용 초저온 액중펌프 국산화개발에 관한 연구)

  • Kim, Yong Gil;Kim, Do Hyun;Lee, Won Young;Yi, Chung Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.113-118
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    • 2021
  • In this study, localized development of a submerged cryogenic pump for use in LNG containers is conducted with large-sized commercial vehicles as the target. The submerged pump installed in an LNG storage container is the key module that supplies fuel to the engine through the reciprocating motion of a piston. Research and development on 660-L fuel containers is performed herein. The target is to achieve a mileage of 600 km or more by applying it to major NGV vehicles worldwide. In this manner, the present study aims to verify the operating mechanisms of the major parts of currently advanced products through reverse engineering in the early development process and draw basic design data.

A Study on the Structural Analysis of Cryogenic Submerged Pump (극저온용 액중펌프 구조해석에 관한 연구)

  • Chin, Do-Hun;Yi, Chung-Seob
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.727-733
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    • 2020
  • Recently, reciprocating cryogenic pumps are mainly developed for small-and-mid sized fuel supply systems. Centrifugal type pumps are not actively developed. Most cryogenic submerged pumps are imported. For transportation, cryogenic liquefied natural gas requires the liquid pump technology that can works in extreme evironments. In order to transport liquefied natural gas, it is necessary to apply pump technology. This is the fundamental research for developing the submerged pump technology applicable to the transportation and storage system equipment of cryogenic liquefied system. It tries to secure basic design materials through reverse-engineering in the cryogenic submerged pump development. Regarding materials, STS-304 and STS-431 which are stainless materials widely used in the cryogenic area are applied. Aluminum alloy is applied to impeller and upper manifolder and the pump rotates at the high speed of 6,000rpm.

Experimental Study on the Diagnosis and Failure Prediction for Long-term Performance of ESP to Optimize Operation in Oil and Gas Wells (유·가스정 최적 운영을 위한 ESP의 장기 성능 진단 및 고장 예측 실험 연구)

  • Sung-Jea Lee;Jun-Ho Choi;Jeong-Hwan Lee
    • Journal of the Korean Institute of Gas
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    • v.27 no.2
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    • pp.71-78
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    • 2023
  • In general, electric submersible pumps (ESPs), which have an average life of 1.0 to 1.5 years, experience a decrease in performance and a reduction in life of the pump depending on oil and gas reservoir characteristics and operating conditions in wells. As the result, the failure of ESP causes high well workover costs due to retrieval and installation, and additional costs due to shut down. In this study, a flow loop system was designed and established to predict the life of ESP in long­term operation of oil and gas wells, and the life cycle data of ESP from the time of installation to the time of failure was acquired and analyzed. Among the data acquired from the system, flow rate, inlet and outlet temperature and pressure, and the data of the vibrator installed on the outside of ESP were analyzed, and then the performance status according to long-term operation was classified into five stages: normal, advice I, advice II, maintenance, and failed. Through the experiments, it was found that there was a difference in the data trend by stage during the long­term operation of the ESP, and then the condition of the ESP was diagnosed and the failure of the pump was predicted according to the operating time. The results derived from this study can be used to develop a failure prediction program and data analysis algorithm for monitoring the condition of ESPs operated in oil and gas wells.

Development of an Automatic Nutrient-Solution Mixing and Supplying System (다구역 재배용 양액 자동 조제.공급 시스템 개발)

  • 김기영;전성필;류관희
    • Journal of Bio-Environment Control
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    • v.9 no.1
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    • pp.11-19
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    • 2000
  • In recent, multi-sector nutriculture in which each sectors are managed with different compositions and supplying amounts of nutrient solution is being prevalent especially in large-scale greenhouses. This study was carried out to develop an automatic mixing and supplying system of nutrient solution for the multi-sector greenhouse which can control various compositions of nutrient solution and supplying amounts for each sector. The stock solution control device could control discharge of the stock solution with device actuating time. The experimental result showed high correlation between the discharge and the actuating time. The system could make nutrient solution of various compositions and showed possibility of changing compositions of nutrient solution according to changes of growth stages or environments. Undesirable remnant nutrient-solution effect on the next supply was decreased by lowering RC of the previous nutrient solution remaining in the tank and supply pipe through rinse process. To evaluate performance of the developed system, experiments that compare N $O_3$$^{[-10]}$ , and P $O_4$$^{3-}$ concentrations of nutrient solution made in laboratory level with those made by the developed system were conducted. The experimental results showed that the deviations for N $O_3$$^{[-10]}$ , and P $O_4$$^{3-}$ concentrations of nutrient solution composited by the developed system were -2.36% and -5.15%, respectively.

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Development of Flow Loop System to Evaluate the Performance of ESP in Unconventional Oil and Gas Wells (비전통 유·가스정에서 ESP 성능 평가를 위한 Flow Loop 시스템 개발)

  • Sung-Jea Lee;Jun-Ho Choi;Jeong-Hwan Lee
    • Journal of the Korean Institute of Gas
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    • v.27 no.2
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    • pp.7-15
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    • 2023
  • The electric submersible pump (ESP) has been operating in production wells around the world because of its high applicability and operational efficiency among artificial lift techniques. When operating an ESP in a reservoir, variables such as temperature, pressure, gas/oil ratio, and flow rate are factors that affect ESP performance. In particular, free gas in the production fluid is a major factor that reduces the life and operational efficiency of ESP. This study presents the flow loop system which can implement the performance and damage tests of ESP considering field operating conditions to quantitatively analyze the variables that affect ESP performance. The developed apparatus in an integrated system that can diagnose the failure and causes of ESP, and detect leak of tubing by linking ESP and tubing as one system. In this study, the flow conditions for stable operation of ESP were identified through single phase and two phase flow experiments related to evaluation for the performance of ESP. The results provide the basic data to develop the failure prediction and diagnosis program of ESP, and are expected to be used for real-time monitoring for optimal operating conditions and failure diagnosis for ESP operation.