• Title/Summary/Keyword: 압입특성

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Study of the Damage Property of a Contacted Indent by Finite Element Method (유한요소해석에 의한 압입 접촉손상 특성 연구)

  • Cho, Jae-Ung;Kim, Choon-Sik;Lee, Hee-Sung;Kim, Young-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.5974-5979
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    • 2014
  • Lightweight parts with very uniform precision are manufactured by an indent method and the press technique has been improved. Upon assembly with an indent method, a deformation force due to the compressive force occurs between the pin and hole and the contact surface is affected by damage. Therefore, a 3 dimensional model was made using the CATIA program and the damage on the surface contacted with indent was estimated through the ANSYS program in this study. In the analysis result, the maximum load applied at the PCB plate was 21.3 N when the pin goes through the PCB plate. When PCB plate came out of the pin, the maximum load was 19.24 N. As the structural analysis result, the maximum equivalent stress of Pin 1 was 192.96MPa because the maximum stress occurs at Pin 1 among all parts of this study model. By examining the damage property of the contacted indent and applying this study result to the design of real indentation, the damage can be prevented and the durability can be estimated.

Elastic and plastic behaviors of materials during the nanoindentation testing (나노인덴테이션 시험시 재료의 탄성.소성 변형거동)

  • 김지수;윤존도;김봉섭;고철호;이홍림;양현윤;조상봉
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.244-244
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    • 2003
  • 나노인덴테이션은 시편에 압자를 침투시켜 재료의 기계적 특성을 파악할 수 있는 경도시험법이다. 압입범위를 나노미터범위로 조절할 수 있어 기존에 접근할 수 없었던 극 미소부분에로 응용이 넓어지고 있다. 경도시험시 재료의 탄성 및 소성 작용에 의해 재료는 변형되고, 표면변화 관찰을 통해 표면아래 부분에서 이루어지고 있는 거동을 예측할 수 있다. 이러한 관점에서 나노인덴테이션 시험시에도 발생하는 파일업과 싱크인 현상에서 재료가 나노미터 범위에서 어떠한 양상으로 변형을 하는지를 고찰하는 것은 의미가 있을 것이다. 본 연구에서 파일업과 싱크인의 양상을 파악하고 그 양을 정량화하기 위하여 가공경화양에 따른 표면변화와 압입하중 변화에 따른 표면변화를 관찰하였다. 어닐링한 봉상 알루미늄을 압축변형을 0%, 5%, 20%, 40%, 50% 로 변형시켜 가공경화를 일으켰고, 표면은 전해연마하여 나노압입시험이 가능하도록 하였다. 각각의 시편을 나노인덴테이션 압입하중을 변화시켜 재료에서 하중 변화에 따라 나타나는 표면변화를 관찰하였고, 위의 각 조건에서 파일업양을 정량화 하였다. 연구결과에 대해 ANSYS 유한요소분석 프로그램을 사용하여 재료의 변형양상을 시뮬레이션 하였고, 실제 실험데이터와 비교 분석하였다.

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Deformation Behaviors of Materials under Nanoindentation and Their Simulation by Three Dimensional FEM Analysis (재료의 나노압입변형과 그에 대한 3차원 FEM분석)

  • 김지수;양현윤;김봉섭;윤존도;조상봉
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.38-38
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    • 2003
  • 최근 나노기술의 발달과 더불어 나노재료에 대한 특성평가 요구가 높아지고 있고, 따라서 나노스케일로 재료의 기계적 거동을 분석할 수 있는 나노인덴테이션 기법이 심도있게 연구되고 있다. 본 연구에서는 나노인덴테이션을 이용하여 여러 가지 재료의 탄성 소성 변형 거동을 관찰 조사하고 이를 다시 유한요소법(FEM)으로 모사하여 해석하였다. 나노인덴테이션으로 재료 표면에 압입하여 탄소성 변형을 일으켰으며 이때의 가하중과 변형깊이를 측정하여 하중-변형 곡선을 얻었다. 매우 작은 접촉응력 조건하에서는 탄성변형의 비율이 매우 높았는데 하중-변형 곡선으로부터 재료의 나노 경도와 탄성 계수값을 얻을 수 있었다. 실험적으로 얻은 하중-변형 곡선을 3 차원의 유한요소법(FEM)을 이용하여 모사하였는데 상호간에 매우 근접한 결과를 얻을 수 있었다. 이 때 압자의 모양, 압입 깊이, 재료의 종류, 둥을 변수로 하여 여러 가지 조건하에서 압입실험을 하였으며 그 결과를 유한요소법으로 모사하였다.

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압입속도의 변화에 따른 탄성계수와 경도의 오차 연구

  • Lee, Gyu-Yeong;Lee, Chan-Bin;Kim, Su-In;Lee, Chang-U
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.182-182
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    • 2010
  • 나노 소재의 물성을 측정하기 위하여 대부분의 연구 구룹에서는 크게 두 가지 분석 기법인 분광학을 이용한 분석과 나노트라이볼로지를 이용한 분석을 사용하고 있다. 분광학을 이용한 분석에는 NMR, IR, Raman, SEM, TEM 등이 대표적이라 할 수 있고, 나노트라이볼로지를 이용한 분석에는 AFM, EFM, KFM, Nano-indenter 등의 탐침을 이용한 측정 기법이 대표적이다. Nano-indenter는 물질의 탄성 및 경도를 측정 할 수 있으며 이를 통해 물질의 특성을 연구하는데에 사용된다. 그러나 이런 Nano-indenter의 압입 실험에서는 그 결과값이 압입 조건 등의 통제변수의 함수가 될 것이다. 이를 확인하고 변화값의 parameter를 추출하기 위하여 본 실험에서는 이런 압입 조건 중 Load - Hold - Unload force의 속도 및 시간을 변화시켜 물질의 탄성계수와 경도가 어떻게 변하는지에 대한 역학관계를 연구하였다.

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The Evaluation of Mechanical Properties for Alumina Ceramics (알루미나 세라믹스의 기계적 특성 평가)

  • 임헌진;조덕호;김무경;한상미;이와사미키오
    • Journal of the Korean Ceramic Society
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    • v.33 no.3
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    • pp.339-347
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    • 1996
  • Mechanical properties(flexural strength hardness fracture toughness) of alumina ceramics were evaluated. Alumina products of four companies were selected and three of those were made in Korea and one of those was made in Japan. The large differences according to manufacturing companies had resulted from flexural strength and weibull modulus which had a wide ranges of 300 to 400 MPa and 5 to 15 respectively. Critical indenstation load which could be neglected the effect of elastic recovery was about 9.8N and Vickers' hardness were about 15 GPa. Fracture toughnesses were evaluated by IF and ISB method. It was more preferable to the average at one indentation load that fracture toughness were obtained from the slope of the relationship between indentation load and crack length in IF method and between indentation load and fracture load in ISB method and fracture toughness was about 4 MPa·m1/2.

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Bearing Behavior Characteristics of Pressure Penetrating Steel Pipe Pile Under Compression Load (압축하중을 받는 압입강관말뚝의 지지거동 특성)

  • Kwon, Ohkyun
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.7
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    • pp.5-13
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    • 2015
  • The pressure penetrating steel pipe pile method which can be constructed in a narrow space using the hydraulic jack is used on the foundation reinforcement, extension of the structure and basement, restoration of the differential settlement etc.. This method is possible to construct in narrow areas and low story height, the non-noise and non-vibration works, and it is possible for the construction site to be clean without slime. And it is possible to confirm the bearing capacity of pile due to penetrating the pile with the compression load of hydraulic jack. In this study, the static load test with the load-transfer test was carried out to investigate the bearing behavior characteristics of the pressure penetrating steel pipe pile. Four series of static load test were executed to investigate the variation of bearing behavior of the pressure penetrating steel pipe pile. As a result of these tests, the allowable load of the pressure penetrating steel pipe was evaluated more than 637 kN, and the shaft resistance corresponding to 81~86% of each applied load was mobilized with only a small portion of the base resistance acting. And it was also evaluated that the unit skin friction was mobilized to maximum value after two months.

Experimental Study on the Infilling Characteristics of CFT Column Infilled by Pumping-Up Below (하부압입공법에 의한 콘크리트 충전강관(CFT)기둥의 충전특성에 관한 실험적 연구)

  • Kim, Myoung Mo;Jeon, Sang Woo
    • Journal of Korean Society of Steel Construction
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    • v.14 no.2
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    • pp.375-383
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    • 2002
  • To evaluate the applicability of the construction method involving infilling CFT columns by pumping-up, a trial construction was done using 6 actual size test samples. The 12.8m-high test samples were similar to a four-story building scale. The pumping-up level was controlled at 12m. The test used two types of high performance concrete with $450kgf/cm^2$ standard design strength, and a concrete pump which is used domestically. The pressure changes in pipes or pump as well as the changes in concrete characteristics were measured during construction. in order to evaluate applicability. After the concrete hardened, the column was dismantled. The filled state of the concrete, concrete strength distribution according to column height, etc., were checked to evaluate the quality of the concrete, From the results, some basic data which characterize the pumping-up pressure were suggested. Also, the strength of hardened concrete as well as the filled state were proven to be acceptable ranges.

Application of Continuous Indentation Technique for Reliability Evaluation in Power Plant Facilities (발전설비 주요배관 신뢰도 확보를 위한 연속압입시험 적용)

  • Park, Sang-Ki;Ahn, Yeon-Shik;Jung, Gye-Jo;Cho, Yong-Sang;Choi, Yeol
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.158-162
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    • 2004
  • Reliability of welded structures in power plant facilities is very important, and their reliability evaluation requires exact materials properties. But, the conventional PQR (Procedure Qualification Record) can hardly reflect the real material properties in the field because the test is only done on specimens with simulated welding. Therefore, a continuous indentation technique is proposed in this study for simple and non-destructive testing of in-field structures. This test measures the indentation load-depth curve during indentation and analyzes the mechanical properties such as the yield strength, tensile strength and work hardening index. This technique has been applied to evaluate the tensile properties of the weldment in the main steam pipe and hot reheater pipe in power plants under construction and in operation.

Evaluation of Heat Release Performance of Swaged- and Extruded-type Heat Sink Used in Industrial Inverter (산업용 인버터에 사용되는 압입식 및 압출식 히트싱크의 방열 성능 평가)

  • Kim, Jung Hyun;Ku, Min Ye;Lee, Gyo Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.523-528
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    • 2013
  • In this experiment, we investigated the performance of two types of heat sink, swaged- and extruded-type, used in the inverter of industrial electricity generator. The swaged-type heat sink has 62 fins, and the extruded-type has 38 fins having the same dimension as that of the swaged-type. But the extruded-type heat sink maintains the same heat transfer area by the laterally waved surface which has 1 mm in radius. As a result, the swaged- and extruded-type heat sinks released 70.7% and 63.8% of the heat incoming to the heat sink, respectively. The other incoming heat were naturally convected and radiated to the ambient. In spite of 40% decrease in number of fins, the heat release performance of the extruded-type heat sink was lowered only 6.9% than that of the swaged-type. We believe that, this shows the increment of effective heat transfer area by the laterally waved surface of fins and the better heat transfer property of the extruded-type heat sink.

Structural Optimal Design of the Frame of a Desktop Servo Pressing Machine (탁상용 압입기 프레임의 구조최적설계)

  • Lee, Boo-Youn;Jung, Jin-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3142-3150
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    • 2013
  • Present research deals with an optimal design of the C-type frame of a desktop pressing machine to minimize its deformation which plays an important role in accuracy of the machine. Deformation pattern of the frame is analyzed by the finite element method. Design parameters are defined for the frame to derive an optimal design. Displacement and weight sensitivities of the parameters are analyzed using the method of the parametric study. On the basis of the response curves for the parameters, optimal designs of the frame are proposed. Effectiveness of the optimal design is verified by analyses in the viewpoint of the deformation and weight of the frame. Deformation of the optimized frame without increase of the weight is 87.5 % of the original frame.