• Title/Summary/Keyword: 알루미늄 양극산화

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Investigation on optimum cavitation-erosion protection potential of anodized 5083-H321 Al alloy in sea water (양극산화 처리된 5083-H321 알루미늄 합금의 해수 내 캐비테이션-침식 방지를 위한 최적 방식전위 규명)

  • Yang, Ye-Jin;Jang, Seok-Gi;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.143-143
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    • 2016
  • 알루미늄 합금은 내구성과 내식성이 우수할 뿐만 아니라 다양한 표면개질을 통해 그 표면 특성을 더욱 향상시킬 수 있다. 특히 Al-Mg계 5083-H321 Al 합금의 경우 가공성 및 용접성이 우수하여 선체 재료로 널리 이용되는데, 이는 선체중량의 경량화가 가능하여 연료비 절감과 빠른 선속 등 다양한 이점을 지니기 때문이다. 그러나 선속의 고속화에 따라 선체에 가해지는 유체충격이 증가하고 정압 저하에 기인하여 캐비테이션-침식 손상이 증가할 뿐만 아니라 해수환경 특성 상염소이온의 존재로 부식이 가속화되는 등 침식 및 부식의 시너지효과로 손상은 크게 증가한다. 이에 대한 방지대책으로 다양한 표면개질 기법이 제안되고 있으나 강한 충격압이 동반된 캐비테이션 침식-부식 복합 손상 환경에서는 표면처리만으로는 불가능할 수 있다. 따라서 본 연구에서는 양극산화된 5083-H321을 대상으로 캐비테이션 환경 하에서 일정 전위를 인가하여 침식-부식 손상이 최소화되는 최적전위를 규명하고자 한다. 이를 위해 먼저 분극 실험을 통해 재료의 전기화학적 거동을 바탕으로 임의의 전위를 선정하고 해당 전위를 인가한 상태에서 캐비테이션 실험을 실시하였다. 이때 분극실험과 캐비테이션-전기화학 복합실험 모두 $25^{\circ}C$의 해수에서 실시하였으며, 전기화학적 분극실험은 유효면적이 $3.24cm^2$인 시편에 2 mV/s의 분극속도로 0 ~ -3 V 까지 인가하였고, Ag/AgCl 기준전극과 백금대극을 사용하였다. 캐비테이션-전기화학 복합 실험은 정전위를 인가한 상태에서 $30{\mu}m$의 진폭으로 20분간 실시하였으며, 혼팁과 시험편 사이의 거리는 1 mm로 일정하게 유지하였다. 실험 후 표면 손상의 정량적 분석을 위해 인가된 전위별 전류밀도를 비교하고, 무게감소량을 측정하였으며, 손상특성 분석을 위해 3D현미경과 주사전자현미경(SEM)을 통해 표면을 분석하였다.

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Experimental study on micro-hole drilling of anodized aluminum using picosecond laser (피코초 레이저를 이용한 양극산화 알루미늄 미세 홀 가공의 실험적 연구)

  • Oh, B.K.;Bang, J.H.;Kim, J.K.;Lim, S.M.;Lee, S.K.;Jeong, S.H.;Hong, S.K.
    • Laser Solutions
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    • v.17 no.2
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    • pp.5-10
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    • 2014
  • Aluminum has been widely used in the electric applications because of light metals. When mechanical element is periodically moving with contacting other surfaces, the anodizing process for aluminum is useful for avoiding the abrasive damage. The anodized element has quietly different characteristics with respect to the distribution of hardness and crystal structure. In this work, the laser drilling of anodized surface is studied experimentally. Fusion drilling method - laser drilling with inert gas blowing - is used. The effect of various process parameters (gas pressure, laser power, focus position) is investigated with respect to the hole size and circularity.

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Study on Tribological Behavior of Porous Anodic Aluminum Oxide with respect to Surface Coating (다공성 산화알루미늄의 표면코팅에 따른 트라이볼로지적 특성연구)

  • Kim, Young-Jin;Kim, Hyun-Joon
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.275-281
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    • 2017
  • In this work, we have fabricated anodic aluminum oxide (AAO) with ordered nanoscale porosity through an anodization process. We deposited gold and nano-organic thin films on the porous AAO surface to protect its structure and reduce friction. We investigated the tribological characteristics of the porous AAO with respect to the protective surface coatings using tribometers. While investigating the frictional characteristics of the samples by applying normal forces of the order of micro-Newton, we observed that AAO without a protective coating exhibits the highest friction coefficient. In the presence of protective surface coatings, the friction coefficient decreases significantly. We applied normal forces of the order of milli-Newton during the tribotests to investigate the wear characteristics of AAO, and observed that AAO without protective surface coatings experiences severe damage due to the brittle nature of the oxide layer. We observed the presence of several pieces of fractured particles in the wear track; these fractured particles lead to an increase in the friction. However, by using surface coatings such as gold thin films and nano-organic thin films, we confirmed that the thin films with nanoscale thickness protect the AAO surface without exhibiting significant wear tracks and maintain a stable friction coefficient for the duration of the tribotests.

Effects of Electrolyte Cation on Electrochemical Properties of Negative and Positive Electrodes in Aluminum-Air Batteries (알루미늄-공기 전지의 음극 및 양극의 전기화학적 특성에 미치는 전해질 양이온의 영향)

  • Lee, Seunghwan;Yoon, Sungjae;Choi, Weon-Kyung;Baeg, Changhyun;Jeong, Soon-Ki
    • Journal of Convergence for Information Technology
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    • v.12 no.2
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    • pp.134-141
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    • 2022
  • To improve the performance of aluminum-air batteries, it is very important to understand the effect of electrolytes on the electrochemical properties of electrodes. In this study, the effects of electrolyte cations on the electrochemical redox reactions proceeding at the negative and positive electrodes were investigated using electrolytes having the same anion but different cations such as NaCl, LiCl, CaCl2, and ZnCl2. It was confirmed by discharge test, scanning electron microscopy and X-ray diffraction analysis that electrolyte cations affect the discharge potential and specific capacity of the electrode. Precipitates were formed on the surface of the positive electrode by Ca2+ and Zn2+ ions, resulting in degradation of the performance of the positive electrode. In addition, Ca2+ ions passivated the negative electrode and accelerated the performance degradation. This suggests that the positive ions of the electrolyte have different effects on the electrochemical performance of the positive and negative electrodes.

Peel strengths of the Composite Structure of Metal and Metal Oxide Laminate (Metal과 Metal Oxidefh 구성된 복합구조의 Peel Strength)

  • Shin, Hyeong-Won;Jung, Taek-Kyun;Lee, Hyo-Soo;Jung, Seung-Boo
    • Journal of the Microelectronics and Packaging Society
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    • v.20 no.4
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    • pp.13-16
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    • 2013
  • A lot of various researches have been going on to use heat spreader for LED module. Nano porous aluminum anodic oxide (AAO) applied LED, which is produced from anodization, is easy and economically advantageous. Convensional LED module is consist of aluminum/adhesive/copper circuit. The polymer adhesive in this module is used as heat spreader. However the thermal emission of LED component is degraded because of low heat conductivity of polymer and also reliability of LED component is reduced. Therefore, AAO in this work was applied to heat spreader of LED module which has higher heat conductivity compare to polymer. Bonding strength between AAO and copper circuit was improved with Ti/Cu seed layer by copper sputtering process (DBC) before the bonding. And this copper circuit has been fabricated by electro plating method. Peel strength of AAO and copper circuit in this work showed range between 1.18~1.45 kgf/cm with anodizing process which is very suitable for high power LED application.

A Study of Optical properties of Al6061 By plasma electrolytic oxidation surface treatment (플라즈마 전해 산화 표면처리 된 Al6061 소재의 광학적 특성연구)

  • Yu, Jae-In;Yun, J-S;Yun, Jae-Gon;Choi, Soon-Don;Yu, Jae-Yong;Jang, Ho-Kyeoung;Kim, Ki-Hong
    • Laser Solutions
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    • v.17 no.2
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    • pp.1-4
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    • 2014
  • With the PEO(Plasma electrolytic oxidation) surface treatment, the oxide film of aluminum alloy is growing in a short time. The reflectance measurement to find the oxygen atoms in the oxide could be investigated. In order to form a thicker oxide film, the PEO surface treatment should be uniformly controlled in processing time.

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Aluminum Solid Electrolytic Capacitor Employing Polypyrrole as Solid Electrolyte (폴리피롤을 고체전해질로 이용한 알루미늄 고체전해 캐패시터)

  • Cho, Jun-Sang;Yoo, Nam-San;Lee, Sang-Bin;Park, Young-Seo
    • Applied Chemistry for Engineering
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    • v.8 no.5
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    • pp.784-789
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    • 1997
  • Aluminium solid electrolytic capacitor in which electroconducting polypyrrole(PPy) is used as an electrolyte is studied. Pyrrole(Py) is electrochemically synthesized using the etched and anodized aluminium foil electrode($Al_2O_3$) as an anode on which the thin layer of chemicalpolymerized PPy as a pre-coating layer is formed previously by chemical oxidative polymerization(CP). Investigating the effects of the polymerization conditions on the electrical characteristics of resulting capacitors, the capacitors which were obtained from the galvanostatic electrolysis of pyrrole containing sodium p-toluenesulfonate(TsONa) under the currents of $2.0{\sim}4.0mA/unit(6.5{\times}10mm)$, showed the most superior properties.

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Effect of Electrolyte on Preperation of Porous Alumina Membrane by Anodic Oxidation (양극산화에 의한 다공성 알루미나 막의 제조시 전해질의 영향)

  • Lee, Chang-Woo;Hahm, Yeong-Min;Kang, Hyun-Seop;Chang, Yoon-Ho
    • Applied Chemistry for Engineering
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    • v.9 no.7
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    • pp.1047-1052
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    • 1998
  • The porous alumina membrane was prepared from aluminum metal(99.8%) by anodic oxidation using DC power supply of constant current mode in aqueous solution of sulfuric, oxalic, phosphoric and chromic acid. Pore size and distribution, membrane thickness, morphology and crystal structure were examined with several anodizing conditions : reaction temperature, electrolyte concentration, current density and electrolyte type. It was found that ultrafiltration membrane was fabricated in electrolyte of sulfuric, and oxalic acid. On the other hand, microfiltration membrane was fabricated in electrolyte of phosphoric, and chromic acid. Also, it was shown that crystal structure of porous alumina membrane prepared in sulfuric, oxalic, and phosphoric acid was amorphous, whereas porous alumina membrane prepared in chromic acid had ${\gamma}$ type of crystal structure.

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