• Title/Summary/Keyword: 알루미나 세라믹

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Hydrolysis of Aluminum Nitride Powder (AlN 분말의 가수분해 특성)

  • 최상욱;정홍식;황진명
    • Journal of the Korean Ceramic Society
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    • v.31 no.1
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    • pp.79-87
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    • 1994
  • Aluminum nitride was hydrolyzed in contact with water, evolving the reaction heat of 172 cal/g within 12 hours to form alumina trihydrates. At 4$0^{\circ}C$ >, amorphous alumina hydrate was easily produced by the spontaneous breaks of AlN particle at the beginning of the hydrolysis process, while bayerite was formed by the dissolution-recrystallization processes of amorphous alumina hydrate at the temperature between 4$0^{\circ}C$ and 6$0^{\circ}C$, and pseudo-boehmite was generated on the surface of AlN particle by the condensation process of the corresponding phase at 6$0^{\circ}C$ <. The longer the hydrolysis timje or the higher the value of pH in solution, the more the bayerite phase was produced. However, pseudo-boehmite was easily generated under the following favorable conditions; when the hydrolysis reaction occured rapidly at the beginning and when the absorption of OH radical on the surface of AlN particle was disturbed by ethyl alcohol in a solution. However, aluminum nitride was hardly hydrolyzed in a solution of pH 2.0.

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A Potentially Useful Inorganic Binder for SLS of Alumina Powder (알루미나 분말의 선택적 레이저 소결의 가능성을 보여주는 유용한 무기접착제)

  • Lee, In-Seop
    • Korean Journal of Materials Research
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    • v.8 no.8
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    • pp.714-719
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    • 1998
  • 저용융점을 가진 새로운 무기접착제인 단사정 HBO2가 알루미나 분말의 선택적 레이저 소결을 하기 위한 접착제로서 개발되었다. 12$0^{\circ}C$로 유지된 진공오븐 안에서 Boron Oxide 분말을 탄수시키면 단사정 HBO2가 만들어진다. 이것을 이용하여 만들어진 green body는 현재까지 알루미나 분말의 선택적 레이저 소결을 위하여 개발된 다른 무기 접착제들인 알루미늄(AI)과 Ammonium Phosphate(NH4H2PO4)을 이용하여 제조된 것에 비교하여 훨씬 높은 굽힘 강도를 가지고 있고 또 정밀도가 우수하였다. Green body를 열처리하여서 얻은 세라믹 시편도 똑같은 결과를 보여주었다. 이 이유는 단사정 HBO2가 낮은 점도를 보여주고 알루미나 분말에 대하여 좋은 젖음성을 가지고 있기 때문에 가능한 것으로 사료되어진다. 접착제로서 Boron Oxide의 양, 레이저 에너지밀도 등이 SLS에 의하여 제조되어진 복합재료의 굽힘강도에 미치는 영향이 조사되었다.

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Effect of $\alpha-Al_2O_3$ Seeds and Alumina Sol on $\alpha$-Alumina Powder Derived from $\gamma-Al_2O_3$ ($\gamma$-알루미나부터 $\alpha$-알루미나 분말 제조에 있어 Seeding과 알루미나 졸이 미치는 영향)

  • 임경란;장진욱;임창섭;홍국선
    • Journal of the Korean Ceramic Society
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    • v.32 no.4
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    • pp.482-488
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    • 1995
  • The phase transformation temperature from $\theta$- to $\alpha$-alumina was lowered from 1214$^{\circ}C$ to 114$0^{\circ}C$ in DSC by treating ${\gamma}$-alumina obtained by calcination of boehmite at $700^{\circ}C$ for 2hrswith $\alpha$-Al2O3 seeds (d50=0.36${\mu}{\textrm}{m}$) and 3wt% of the alumina sol. $\alpha$-Al2O3 seeds seemed to lower to the transformation temperature and the alumina sol suppressed the high temperature agglormeration. The effect was increased as the amount of the sol was increased, which was supported by TEM and particle size distribution. For an example, spherical ${\gamma}$-alumina powder with d50=0.54${\mu}{\textrm}{m}$ was prepared by treating the ${\gamma}$-alumina with 9 wt% of the alumina sol and 3wt% of the $\alpha$-Al2O3. It sintered to 99% of the theoretical density at 150$0^{\circ}C$ for 2hrs. and it had relatively homogeneous microstructure with 2~3${\mu}{\textrm}{m}$ sized grains.

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Characteristics of Alumina Particles Synthesized by Microwave Heating (마이크로파 가열에 의하여 합성된 알루미나 입자의 특성)

  • Kim, Sung-Wan;Lee, Sung-Hwan;Park, Jae-Hyun;Kim, Jun-Ho;Park, Seong-Soo;Park, Hee-Chan
    • Journal of the Korean Ceramic Society
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    • v.39 no.10
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    • pp.1007-1010
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    • 2002
  • Alpha alumina platelet particles were synthesized from the powder mixture of ${\gamma}-Al_2O_3and\;Na_2SO_4$ with the use of microwave heating. The characteristics of the particles such as particle size and particle size distribution were compared with those of particles obtained from the same mixture without the use of microwave. Sample with the use of microwave showed small particle size and narrow particle size distribution compared to that without the use of microwave.

Preparation and Properties of ρ-alumina Bonded Alumina Vibrated Castable Refractory (진동성형용 ρ-알루미나결합 알루미나 캐스터블 내화재료의 제조와 특성)

  • 천승호;전병세
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.791-797
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    • 2003
  • The special binding mechanism developed provides higher density, lower porosity and higher strengths compared with conventional castables. $\rho$-alumina was employed as a binder materials and nano-sized clay colloidal was added to enhance the drying strength preparing for the alumina vibrated castable. Lower water requirement for casting results in a denser product. The mechanical properties with dimensional stability and corrosion resistance behaviors have been improved by controlling the matrix compositions of the castable. The modulus of rupture and compressive strength after heat treatment at 150$0^{\circ}C$ are 92.34 kgf/$\textrm{cm}^2$ and 370 kgf/$\textrm{cm}^2$ respectively. The activation energy of mullite formation is 11.47 kcal/mol.

Characteristics of Sintered Yttria Stabilized Tetragonal Zirconia Polycrystals(3Y-TZP) with Alumina (알루미나가 첨가된 Yttria 안정화 Tetragonal Zirconia Polycrystals 소결체의 특성)

  • 양성구;정재욱;강종봉
    • Journal of the Korean Ceramic Society
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    • v.41 no.2
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    • pp.111-117
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    • 2004
  • 3Y-TZP containing 0.3∼1.2 wt% of $Al_2$O$_3$ was prepared by slip-casting after attrition milling. The specimen was sintered at 1390∼151$0^{\circ}C$ and mechanical characterization and microstructure analysis were conducted. Monoclinic content of the specimen was calculated by XRD. The apparent density of specimen increased with increasing sintering temperature. While above 1470%, the formation of m-ZrO$_2$ degraded the density. The microhardness of specimen decreased with temperature because monoclinic phase increased wit the grain growth. The specimen containing $Al_2$O$_3$ below 0.9 wt% sintered at 143$0^{\circ}C$ showed the highest microhardness of 1360 Hv.

Preparation of α-Al2O3 Nanoparticles by flame Spray Pyrolysis (ESP) of Microemulsion (마이크로에멀전의 화염분무열분해(ESP)에 의한 α-알루미나 나노입자의 제조)

  • 이상진;전병세
    • Journal of the Korean Ceramic Society
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    • v.41 no.3
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    • pp.242-246
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    • 2004
  • Nano-sized a-alumina with a narrow distribution was prepared by using Flame Spray Pyrolysis (FSP). The microemulsion of water in oil (W/O) was prepared to make ultrafine droplets for FSP process. Kerosene (fuel) as a continuos phase and Al(NO$_3$)$_3$$.$9$H_2O$ (oxidizer) aqueous solution as a dispersed phase were prepared for microemulsification. The microemulsion with dispersion stability was obtained by adjusting the composition of 80 vol% kerosene, 10 vol% aqueous solution, and 10 vol% emulsifying agent. Microemulsion was sprayed onto the flame by using two-fluid nozzle spray gun under the condition of 0.03 ㎫ air pressure. The synthesized products were $\alpha$-alumina phase with the size of 20 to 30 nm.

Fabrication of Porous Al2O3 Ceramics Using Thermoplastic Polymer (열가소성 고분자를 이용한 다공질 알루미나의 제조)

  • 이상진;김해두
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.513-517
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    • 2004
  • Porous alumina ceramics with aligned plate-shaped pores were fabricated by using thermoplastic microsphere in order to show the anisotropy in thermal conductivity. The mixed powder of alumina and microsphere was pressed under 15 MPa till 20$0^{\circ}C$ to deform polymer into platelet-shape and sintered at 1,00$0^{\circ}C$ for 1 h. The sintered specimen with 10 wt% microsphere has 45.3% porosity and the bending strength of 44 MPa. The microstructural investigation confirmed the pore structure of platelet-shape, the thermal conductivities for vertical and parallel directions are 3.803 W/mK and 7.818 W/mK, respectively, the ratio between two directions exceeds 2.

Hydroxyapatite Formation on Crystallized Bioactive Glass Coat on Alumina (알루미나에 코팅된 생체활성유리의 결정화에 따른 수산화 아파타이트 형성)

  • 이은성;지상수;김철영
    • Journal of the Korean Ceramic Society
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    • v.40 no.3
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    • pp.255-261
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    • 2003
  • Alumina glazed with a bioactive glass reacted in Simulated Body Fluids(SBF) to investigate the behavior of hydroxyapatite formation on the glass coat layer. Various crystalline phases were found depending on the firing temperatures when the bioactive glass coat was heat-treated. The glass coat was crystallized into ${\beta}$-wollastonite and apatite when fired at 1100$^{\circ}C$, and ${\alpha}$-wollastonite and apatite when fired at 1200$^{\circ}C$. Those samples reacted in SBF, and it is observed that hydroxyapatite developed on the surface of the crystallized glaze. Its formation was much easier in the sample with ${\alpha}$-wollastonite than with ${\beta}$-wollastonite. This is because that the ${\alpha}$-wollastonite dissolves more easily than ${\beta}$-wollastonite does in SBF.

Effects of processing parameters of alumina tape on the constrained sintering characteristics of LTCC (LTCC의 constrained sintering 특성에 미치는 알루미나 테잎의 공정변수영향)

  • Park, Seong-Dae;Cho, Hyun-Min;Yoo, Myong-Jae;Lee, Woo-Sung;Kang, Nam-Kee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05c
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    • pp.245-248
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    • 2003
  • 저온동시소성 세라믹으로 제작된 모듈을 고주파 대역에 적용할 경우 dimension의 오차는 모듈 특성의 오차를 유발시킨다. Constrained sintering 기술은 XY 방향의 수축을 억제시킴으로써 세라믹 소결체의 dimensional tolerance를 향상시키기 위하여 개발된 기술이다. LTCC의 소성온도에서는 수축하지 않는 비소성층을 LTCC 적층체의 위 아래에 함께 적층시킴으로써 XY 방향의 수축은 기계적으로 억제되며, 두께 방향으로만 수축이 일어난다. 본 연구에서는 LTCC 기판을 constrained sintering 방법으로 소성하고, 그 특성값을 일반적인 소성방법으로 제작하였을 때와 비교하였다. 알루미나 테잎의 제조조건 빛 적층조건을 변화시켜 이에 따른 면수축 제어 특성의 변화를 고찰하였다. 실험결과 알루미나 테잎의 고형분 용량과 부착층의 두께가 면수축 제어를 위하여 고려되어야할 주요 인자임을 확인할 수 있었다.

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