• Title/Summary/Keyword: 아크용해

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Recycling of Ti Turning Scraps for Production of Consumable Arc Electrode (아크용(用) 소모성(消耗性) 전극(電極) 제조(製造)를 위한 타이타늄 선삭(旋削) 스크랩의 재활용(再活用))

  • Oh, Jung-Min;Lim, Jae-Won
    • Resources Recycling
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    • v.21 no.5
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    • pp.58-64
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    • 2012
  • Ti button type ingots were prepared by recycling of Ti turning scraps using vacuum arc melting process for production of consumable arc electrode. The behavior of impurities such as Fe, W, O, and N in the Ti button ingots was investigated and the properties of the Ti button ingots were also evaluated. In the case of oxygen gaseous impurity, the oxygen layers on the surface of the Ti turning scraps were easily removed by the first vacuum arc melting. On the other hand, the solute oxygen in the Ti turning scraps was not removed by the next melting. In the case of Fe, major impurity in the Ti turning scraps, the removal degree in the final Ti button ingot refined by vacuum arc melting for 20 minutes was approximately 43 %, which is due to the vapor pressure difference between Ti and Fe. As a result, the Ti button ingots with ASTM grade 3 could be obtained by multiple vacuum arc melting from the Ti turning scraps. Therefore, it was confirmed that the preparation of consumable electrode for vacuum arc remelting could be possible by recycling of Ti turning scraps.

A Study of Process factors on the Recycling of Reactive Metal Scraps in Plasma Arc Remelting (Plasma Arc Remelting에서 활성 금속 Scrap 재활용에 미치는 공정인자의 연구)

  • Jung, Jae-Young;Sohn, Ho-Sang
    • Resources Recycling
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    • v.26 no.6
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    • pp.3-9
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    • 2017
  • In this study, plasma arc remelting behaviors according to arc current, arc voltage, and types of plasma gas were investigated using Kroll processed Ti sponges as anode. In the discharge pressure range of vacuum pump ($200{\sim}300kgf/cm^2$), the arc voltage did not vary greatly with the increase of discharge pressure at a given arc length. This means that the pressure in the vacuum chamber during operation hardly changes and the atmospheric pressure maintains. Under various conditions of arc currents (700~900A), the arc voltage slightly increased with arc current. The effects of anode materials and operational variables on the arc length-arc voltage relationship were compared with the results in previous studies. When the atmospheric gas changed from argon to helium, double effect of improvement on the output of the steady state was observed. The increase of output in the plasma arc device was accompanied by an increase in the melting rate of the Ti sponge and the quality of the ingot surface was also improved. The plasma arc remelting of the new scrap titanium and the old scrap zirconium alloy could result in the fabrication of an ingot with high surface quality.

Study metal-grade silicon manufacturing and slag refining for the production of silicon solar cell (태양전지용 실리콘 생산을 위한 금속급 실리콘 제조와 슬래그 정련 연구)

  • Lee, Sangwook;Kim, Daesuk;Park, Dongho;Moon, Byung Moon;Min, Dong Jun;Yu, Tae U
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.111.2-111.2
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    • 2011
  • 야금학적 방법을 통한 태양전지용 실리콘 제조를 위하여 아크로(Arc furnace)에서 제조된 용융 상태의 금속급 실리콘을 슬래그와 직접 반응시켜 불순물을 제거하는 공정에 관한 연구를 수행하였다. 이를 위해 아크로와 고주파 유도용해로(High-frequency induction furnace)를 이용하여 금속급 실리콘을 제조와 정련 특성 실험을 수행하였다. 본 연구에서 금속급 실리콘을 제조하기 위한 장비로 150kW급-DC 아크로와 300kW급-AC 아크로를 사용하였다. 원재료로 규석, 코크스(Cokes), 숯, 그리고 우드칩(Wood chip)을 실험 비율에 맞춰 아크로 내부에 장입하고, 이를 용융환원 방법을 통해 반응을 시켰다. 이때 생산된 금속급 실리콘의 순도는 약 99.2~99.8% 이었으며, 원재료의 순도, 장입 비율 및 아크로 운전 특성에 따라 편차가 있다. 아크로에서 생산된 금속급 실리콘의 경우 인(phosphorus), 붕소(boron)를 다량 함유하고 있고, 이를 제거하기 위하여 50kW급 고주파 유도용해로 장비를 사용하여 슬래그 정련 실험을 수행하였다. 슬래그 정련시 사용한 성분은 SiO2, CaO 그리고 CaF2 이며, 금속급 실리콘과 슬래그의 질량비 및 반응 시간에 따른 실리콘 불순물 특성을 평가하였다. 실험결과 인과 붕소는 각각 1 ppm 이하, 5 ppm 이하 였으며, 칼슘을 제외한 대부분의 금속 불순물의 경우 0.1~0.2% 임을 확인하였다.

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Fabrication of Aluminum Nitride Reinforced Aluminum Matrix Composites via Plasma Arc Melting under Nitrogen Atmosphere (플라즈마 아크 용해 공정으로 자발합성된 질화알루미늄 강화 알루미늄기지 복합재료의 개발)

  • Sujin Jeong;Je In Lee;Eun Soo Park
    • Composites Research
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    • v.36 no.2
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    • pp.101-107
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    • 2023
  • In this study, aluminum nitride (AlN) reinforced aluminum (Al) matrix composites are fabricated via plasma arc melting under a nitrogen atmosphere. Within a minute of the chemical reaction between Al and N, dispersed AlN with the shape of transient and lamellar layers is in situ formed in the Al matrix. The composite contains 10 vol.% AlN reinforcements with low thermal resistance and strong bonding at the interfaces, which leads to the unique combination of thermal expansivity and conductivity in the resulting composites. The coefficient of thermal expansion of the composite can be further reduced when Si was alloyed into the Al matrix, which proposes the potential of the in situ Al matrix composites for thermal management applications.

Ovum-Membrane Denudation Activities of the Purified Acrosomal Glycosidases and Sulfatase (정제된 아크로솜의 글라이코시데이스들과 썰파테이스들의 난자막 침투의 활성도)

  • Yang, Chul-Hak
    • Clinical and Experimental Reproductive Medicine
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    • v.8 no.1
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    • pp.19-22
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    • 1981
  • 정자 아크로좀이나 정액중에서 고순도로 정제된 탄수화물 분해효소들 및 썰파테이스를 개별적으로 또는 여러 조합으로 사용하여 난자막의 용해를 조사하였다. 베타 굴룩유로니데이스와 베타-엔-에시틸글루코사미니데이스가 전혀 없이 정제된 황소 정자의 하이얄유로니데이스는 토끼의 난자막중 큐믈러스층을 쉽게 분해시켰다. 토끼의 정자에서 얻은 아릴썰파테이스와 위의 하이얄유로니데이스는 더욱 빨리 토끼난자의 큐믈러스층을 용해시켰다. 한편 아릴썰파테이스는 하이얄유로니데이스나 베타-엔-에시틸 글루코사미니데이스들도 하이얄 유로니데이스들과 아릴썰파테이스들처럼 큐믈러스츨을 용해시켰으나 모든 경우에 난자의 코로나층이나 조나펠루시다층에는 아무런 변화를 주지 않고 있다.

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Evaluation of Hydrogenation Properties on Ti-Cr-Nb Alloys Manufactured by Arc Melting (아크용해법에 의한 Ti-Cr-Nb합금의 제조와 수소와 특성 평가)

  • Lee, Young-Geun;Hong, Tae-Whan
    • Journal of Hydrogen and New Energy
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    • v.19 no.6
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    • pp.482-489
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    • 2008
  • Ti-Cr alloys consist of BCC solid solution, C36, C14 and C15 Laves phase at high temperature. Among others, the BCC solid solution phase was reported to have a high hydrogen storage capacity. However, activation, wide range of hysteresis at hydrogenation/dehydrogenation, and degradation of hydrogen capacity due to hydriding/dehydriding cycles must be improved for its application. In this study, to improve such problems, we added a Nb. For attaining target materials, Ti-10Cr-xNb(x=1, 3, 5wt.%) specimens were prepared by arc melting. The arc melting process was carried out under argon atmosphere. As-received specimens were characterized using XRD(X-ray diffraction), SEM(Scanning Electron Microscopy) with EDX(Energy Dispersive X-ray) and TG/DSC(Thermo Gravimetric Analysis/Differential Scanning Calorimetry). In order to examine hydrogenation behavior, the PCI(pressure-Composition-Isotherm) was performed at 293, 323, 373 and 423K.

Recyling and refining of molybdenum scraps by vacuum arc melting (진공(眞空) 아크 용해(溶解)에 의한 몰리브덴 스크랩의 재활용(再活用) 및 정련(精鍊))

  • Lee, Back-Kyu;Oh, Jung-Min;Lee, Seoung-Won;Kim, Sang-Bae;Lim, Jae-Won
    • Resources Recycling
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    • v.20 no.5
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    • pp.40-45
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    • 2011
  • We carried out to investigate the refining effect of molybdenum by Ar-H$_2$ vacuum arc melting(VAM) process for recycling Mo scrap. The purity of the Mo metals refined by VAM was evaluated using glow discharge mass spectromety(GDMS). From the result of GDMS, most impurities in the Mo metals except for W were removed by Ar-H$_2$ VAM down to a few mass ppm levels. The purity of the refined molybdenum scrap was improved up to 4N5(99.995%) from 3N(99.95%) of the initial Mo scrap. The amount of gaseous impurities such as C, N, and O in Mo scrap were decreased from 1290 ppm to 132 ppm. As a result, it is considered that a possibility of refining and cost-effective method for recycling Mo scrap by Ar-H$_2$ vacuum arc melting process was confirmed in this study.

Crystal Structure of $\textrm{ZrV}_{x}\textrm{Mn}_{1-x-y}\textrm{Ni}_{1+y}$ Laves Phase Alloys for MH Battery Application (MH전지용 $\textrm{ZrV}_{x}\textrm{Mn}_{1-x-y}\textrm{Ni}_{1+y}$ Laves합금의 결정구조)

  • Kim, Won-Baek;Seo, Chang-Yeol;Choe, Guk-Seon;Kim, In-Gon
    • Korean Journal of Materials Research
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    • v.7 no.3
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    • pp.234-243
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    • 1997
  • The crystal structure of arc melted $ZrV_{x}Mn_{1-x}Ni_{1.0},\;ZrV_{x}Mn_{0.8-x}Ni_{1.2},\;ZrV_{x}Mn_{0.6-x}Ni_{1.4}$ alloys which are known to have AB2 type Laves structure was investigated. They had mixed phases of C14 and C15. The radius ratio ($r_{A}/r_{B}$) of atoms in A site to that of B site was found to be an important parameter in explaining the omposition dependence of the crystal structure The C15 structure showed a linear increase with the ratio in as-cast conditions. However, the annealed alloys revealed a definite ratio at which the stability of both phases are divided distinctly. The composition of the alloys could be closely controlled by maintaining the argon pressure in the chamber over 1 arm during arc melting. In contrast, the alloy ingot melted in VIM showed a significant loss of hln.

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Preparation and oxygen control of Ti-6Al-4V alloys by recycling dental pure Ti scraps (치과용(齒科用) 순(純) 타이타늄 스크랩을 재활용(再活用)한 Ti-6Al-4V 합금(合金)의 제조(製造) 및 산소(酸素) 제어(制御))

  • Oh, Jung-Min;Lee, Back-Kyu;Choi, Good-Sun;Lim, Jae-Won
    • Resources Recycling
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    • v.21 no.1
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    • pp.60-65
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    • 2012
  • The Ti-6Al-4V alloys were prepared by recycling of dental Ti pure scraps using vacuum arc melting process, and their physical properties were evaluated the Ti-6Al-4V alloys with different oxygen concentrations. For the preparation of Ti-6Al-4V alloys, Ti pure scraps used for dental implant were utilized as a raw material, and their different oxygen concentrations were ranged from G1 to G4 grade in ASTM standards. It was confirmed that the weight loss of Al in the composition of Ti-6Al-4V alloy could be controlled under the Ar pressure of 875 torr during the melting of alloy. The oxygen concentrations of the Ti-6Al-4V alloys were ranged from 1170 to 3340 ppm. The vickers hardness change of the Ti-6Al-4V alloys showed a similar behavior with that of pure Ti. As a result, we confirmed a possibility of preparation of Ti-6Al-4V alloy by recycling of dental Ti scraps using vacuum arc melting process in this study.