• Proceedings of the KIPE Conference
• /
• 1999.07a
• /
• pp.585-590
• /
• 1999

The conventional $CO_2$ inverter arc machine has constant voltage output characteristic and uses constant wire speed controller for welding current control. By adoption of PWM inverter to the welding machine, the spattering was reduced rather than the thyrister arc welding machine or AC arc welding machine. Moreover, by the high switching frequency, the output reactor size could be reduced evidently. Recently, the studies on optimal voltage and current waveform for the welding performance improvement have been studied. In this paper, a new instantaneous output current control scheme during the short circuit mode was proposed and showed the capability of arc stability improvement and the reduction of spatter generation.

• 제어로봇시스템학회:학술대회논문집
• /
• 1990.10a
• /
• pp.356-361
• /
• 1990

This paper presents a new self organizing fuzzy linguistic control (SOFLC) strategy for application to an arc welding process control. The proposed SOFLC is based on on-line modification of the control rules according to the extent of deviation of the one step ahead predictive output of the process from the desired output. The Predictive output of the process is estimated by a fuzzy predictor which is updated from the input and output data of the process. The rule base of the fuzzy subsets describing the control rules is modified by the improving mechanism based on the hill climbing approach. Simulation results show that this proposed SOFLC improves the response of the process in presence of the variation of the process dynamic characteristics.

• Proceedings of the KIPE Conference
• /
• 1998.07a
• /
• pp.180-184
• /
• 1998

Recently the performance of CO2 arc welding machine has been advanced significantly through the adoption of inverter circuit topology which made it possible to control the waveform of welding current and thus to suppress the spatter generation. However, the optimum waveform is still uncertain. As a first step for figuring out the promising waveforms, this study was performed to set-up the experimental system for studying the effect of waveform variables. The overal system is controlled digital controller using single chip microprocessor of 80C196KC. As a result of performance test of this system, it was demonstrated all of the waveform variables could be set individually and the generated spatter is reduced compare to conventional inverter arc welding machine.

• Proceedings of the KIEE Conference
• /
• 1993.07a
• /
• pp.376-379
• /
• 1993

GoldStar Industrial Systems Co. R & D center successfully developed the inverter for welding under the support of GoldStar Electric Machinery Co. Now, we are currently working on the mechanical part of articulated robot and a high-performance general purpose motion controller. By combining the above three items, we will be able to constitute the complete welding robot system on our own. In this article. the welding robot system currently under developing is introduced. The main focus will be placed on the development of general purpose motion controller with welding control module. Therefore, the architecture of welding robot controller where the general purpose motion controller is combined with the welding controller module will be explained. Here, the software system will be explained with regard to the hardware system.

• Proceedings of the KIPE Conference
• /
• 2001.07a
• /
• pp.556-559
• /
• 2001

In this paper, we proposed AC/DC boost converter to improve input current harmonic reduction in SMAW(shielded metal-arc welding). The proposed harmonic reduction with the boost converter design and the UC2854 integrated circuit which controls the converter, The topology of welding power supply is made of a pair of boost converter and welder half-bridge IGBT inverter. The voltage arc is modeled by a variable resistance in series with a voltage source. The results has been confirmed by PSIM simulation tool. The simulation results show that input at current is nearly sinusoidal with low harmonic contents and sinusoidal input current waveform at high power factor.

• Journal of Welding and Joining
• /
• v.33 no.2
• /
• pp.14-17
• /
• 2015

Cleaning effect is well known mechanism of oxide layer removal in DCEP polarity. It is also known that DCEN has higher heat input efficiency than DCEP in GTAW process. Based on these two renowned arc theories, conventional variable polarity arc for aluminum welding was set up to have minimum DCEP and maximum DCEN duty ratio to achieve the highest heat input efficiency and weldability increase. However, recent several variable polarity GTA research papers reported unexpected result of proportional relationship between DCEP duty ratio and heat input. The authors also observed the same result then suggested combination of tunneling effect and random walk of cathode spot to fill up the gap between experiment and conventional arc theory. In this research, suggested combinational work of tunneling effect and rapid cathode spot changing is applied to another unexpected phenomena of variable polarity aluminum arc welding. From previous research, it is reported that wider oxide removal range, narrower bead width and shallower penetration depth are observed in thin oxide layered aluminum compared to the case of thick oxide. This result was reported for the first time and it was hard to explain the reason at that time therefore the inference by the authors was hardly acceptable. However, the suggested combinational theory successfully explains the result of the previous report in logical way.

• The Transactions of the Korean Institute of Power Electronics
• /
• v.5 no.2
• /
• pp.176-183
• /
• 2000

In this paper, sixth order hannonic injected PWM for improving‘ input CWTent distortion of single switch t three phase boost converter is presented. Peliodic sixth order hmmonic ${\gamma}$oltage is inj<:ded in the control circuit t to var${\gamma}$ the duty ratio of the converter switch within one switching cycle. In the result, the input phase c currents are forced to track the input voltage and an 해most unity power factor is obtained. Expelimental r results are verified by converter operating at 400V /6kW with three phase 140V ~220V input and by C02 arc w welding machine which was nonlinear load with 3 $\phi$ 220V input.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.48 no.5
• /
• pp.257-263
• /
• 1999

Recently the performance of CO2 arc welding machine has been advanced significantly through the adoption of inverter circuit topology which made it possible to control the waveform of welding current and thus to suppress the spatter generation. However, the optimum waveform is still uncertain. As a first step for figuring out the promising waveforms, this study was performed to set-up the experimental system for studying the effect of waveform variables, The system designed in this study is a digital controller using single chip microprocessor of 80C196KC. As a result of performance test of this system, it was demonstrated all of the waveform variables could be set individually and the resultant waveforms appeared to be pretty much the same as the intended one.

• The Journal of the Institute of Internet, Broadcasting and Communication
• /
• v.12 no.4
• /
• pp.189-194
• /
• 2012

The main purpose of reactive power compensation monitoring system is to manage factory electrical installation efficiently by On-Off switching reactive power compensation equipment. The existing reactive power compensation monitoring system is only able to be managed by operator whenever electrical installation needed reactive power. Therefore, it may be possible for propagating the installation's faults when operator make the unexpected mistakes. To overcome the unexpected mistakes, in this paper, the author presents a reactive power compensation monitoring system for factory electrical installation using active database. by using active database production rule, stated system can minimize unexpected mistake and can operate centralized monitoring system efficiently. Test results on the five factory electrical installations show that performance is efficient and robust.

• The Journal of Korean Institute of Electromagnetic Engineering and Science
• /
• v.28 no.11
• /
• pp.843-852
• /
• 2017

Recently, as the WHO IARC has classified radio frequency electromagnetic fields as possibly carcinogenic (group 2B) to humans, there is increasing concern about the health effects of overexposure from electromagnetic fields. Especially, the workers are exposed to higher level of electromagnetic radiation than the general public. As a result, in Europe, the protection guidelines for the worker are developed and the exposure of the worker is strictly controlled. In this paper, the EU directive, standards and guidelines of the EMF exposure for the worker were reviewed, and the exposure assessment of EMF was performed for the arc welding. Based on that, we propose a way to introduce a national policy to protect the workers from EMF exposure in working environment.