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A Study on Compressor Seal for Automotive Air-conditioner using Polymer Resin (고분자 수지를 이용한 자동차 에어컨용 압축기의 씰에 관한 연구)

  • 정태형;하영욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.81-87
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    • 2002
  • The existing compressor steel seal used in automotive air-conditioner has the problem of oil leakage and deterioration in shielding performance, due to the abrasion and corrosion of the material. A new type of polymer resin seal studied in this research has the characteristics of high anti-abrasiveness and anti-corrosiveness, which can oversome the defects of the steel seal. In addition, the seal needs lower manufacturing cost and is appropriate to mass production, because it is made by the injection molding method requiring no mechanical processing. The profile generation program for seal mold has been developed using the gradient method, and the molding characteristics of the seal have analyzed through the flow analysis and the warpage analysis. The program has been verified by comparing the analysis results with the measured data of the test product. The research might be said to provide the basic method to produce the polymer resin seals with various types and dimensions.

A Study on Oil-Seal Rubber Mixing Using ANOVA (분산분석을 이용한 오일씰 고무 배합에 관한 연구)

  • Yoon, Hyun-cheol;Choi, Ju Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.69-75
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    • 2019
  • Oil seals have a great effect on transmission performance and durability. In this study, the optimal rubber mix was derived using dispersion analysis to obtain excellent oil-seal rubber properties. ANOVA was performed twice. The factors were polymers, carbon, magnesium oxide, and calcium hydroxide, which were used as four factors in ANOVA. The response factors were four items (hardness, tensile strength, elongation rate, and compression deformation) obtained through an experiment with a confidence level of 95%. In the first ANOVA, 168 tests were performed, and in the secondary ANOVA, 24 physical tests were conducted using polymers and carbon derived from the primary ANOVA. Through the ANOVA, we derived a rubber mixture recipe.

Confirmation on Basic Adhesion Strength Property Testing of Domestic Rubber Asphalt Waterproofing Sealant in Accordance JC/T 2428 Chinese Industrial Standard for the Establishment of Korea-China Joint Quality Standards (고무 아스팔트 씰의 한중 공동 품질기준 제정을 위하여 국내 재료를 중국업계표준 JC/T 2428의 부착강도 적용시 기본물성 확보 여부 확인)

  • An, Ki-Won;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.226-227
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    • 2019
  • Installation and usage methods are currently different between China and Korea for the same rubber asphalt waterproofing sealant. Quality verification is not properly carried out in this situation, so it is necessary to secure reliability in order to export domestic materials to China. In this study, rubber asphalt waterproofing sealant used as injection-type leakage repair material was tested in accordance to adhesion strength quality test method outlined in the JC/T2428 Chinese Industrial Standard to confirm the basic performance is compliant or not.

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Effect on Seal Tooth Clearance on Power Loss and Temperature of Tilting Pad Journal Bearing (씰 투스 간극이 틸팅 패드 저어널 베어링 손실과 온도에 미치는 영향)

  • Bang, Kyungbo;Choi, Yonghoon;Cho, Yongju
    • Tribology and Lubricants
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    • v.34 no.5
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    • pp.183-190
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    • 2018
  • Tilting pad journal bearing is widely used for steam turbines because of its excellent dynamic stability. As the turbine capacity increases, power loss in the bearings becomes a matter of concern. Power loss in tilting pad journal bearings can be reduced by increasing the bearing clearance and reducing the pad arc length. In this study, the tilting pad journal bearing is tested by changing the seal tooth clearance to verify the static characteristics of the bearing. Bearing power loss and bearing metal temperature are evaluated to compare the bearing's performance and reliability for several test cases. The test bearing is a tilting pad journal bearing with 300.62mm inner diameter and 120.00mm active length. The bearing power loss, its metal temperature, and oil film thickness are measured and evaluated based on the rotor's rotational speed, oil flow rate, and bearing load. Test results show that a tilting pad journal bearing with large seal tooth clearance has 40% lower power loss compared with a bearing with a small seal tooth clearance. As the seal tooth clearance is increased, the power loss of the tilting pad journal bearing decreases. However, with respect to the bearing metal temperatures, a detuning point is observed that makes the minimum bearing metal temperature. Moreover, as the seal tooth clearance is increased, the oil film thickness increases due to high viscosity.

Study on the Oil Seal Application Using Polytetrafluoroethylene Composites (Polytetrafluoroethylene 복합재료를 이용한 오일씰 응용에 관한 연구)

  • Ha, Ki-Ryong;Lee, Jong-Cheol;Lee, Young-Seok
    • Elastomers and Composites
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    • v.45 no.1
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    • pp.32-39
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    • 2010
  • The mechanical properties of PTFE 100%, PTFT 90% + carbon black 10%, PTFE 85% + glass fiber 15%, PTFE 80% + glass fiber 15% + molybdenum disulfide ($MoS_2$) 5%, PTFE 75% + glass fiber 25%, and PTFE 75% + carbon black 18% + graphite 7% composites were investigated in this study. The differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used to examine the heat of fusion(${\Delta}H_f$) and thermal stability of the composites. Also, the wear surface and wear volume of PTFE lip seal were examined using the durability test. Wear surface was observed using scanning electron microscope (SEM). It was found that the hardness, wear resistance and durability were enhanced by adding glass fiber and molybdenum disulfide into pure PTFE, but tensile strength and elongation were decreased. According to the experimental results, the composite (PTFE + 15% glass fiber + 5% molybdenum disulfide) showed the best properties for applying to oil-seal among six types of PTFE composites.

Effect of Pressure on Solids Flow Characteristics in Recycle System of a Circulating Fluidized Bed (순환유동층 재순환부 내 고체흐름 특성에 대한 시스템 압력의 영향)

  • Kim, Sung Won;Kim, Sang Done
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.198-204
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    • 2010
  • Solids flow characteristics have been determined in a pressurized solids recycle systems of silica sand particles for the application in a pressurized CFB(PCFB). The solids recycle system is composed of a downcomer(0.10 m i.d. 2.25 m high) and a loop-seal(0.10 m i.d.). The silica sand($d_p=240{\mu}m$, ${\rho}_s=2582kg/m^3$) particles were transported at room temperature and system pressure($P_{sys}$) up to 0.71 MPa using air. Solids mass flux($G_s$) increases with increasing system pressure at constant aeration rate. Pressure gradient, solids velocity and actual gas velocity increase with increasing $P_{sys}$ at constant aeration rate. The Pressure drop number($\Phi$) on pressure gradient in downcomer has been correlated with Transportation number(Tr). Pressure drop across the loop-seal increases with increasing of $G_s$ irrespective of variation of $P_{sys}$. The obtained $G_s$ and Transportation number(Tr) have been correlated with the experimental variables.

An Experimental Study on the FMEA Evaluation of Non-metallic Materials in High-Pressure Hydrogen Facility (고압 수소설비용 비금속부품 소재의 FMEA 평가를 통한 실험적 연구)

  • Ahn, Jeongjin;Kim, Wanjin;Kim, Laehyun
    • Journal of Energy Engineering
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    • v.28 no.3
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    • pp.10-17
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    • 2019
  • According to South Korea's policy of supplying eco-friendly hydrogen vehicles, related industries are actively conducting research on the development of hydrogen cars and hydrogen charging station infrastructure. On the other hand, there is a lack of empirical research and assessment of the risk of non-metallic materials (such as liners, seals, gaskets) for classified materials that directly affect the durability and reliability of hydrogen vehicles and hydrogen charging stations. In this study, the risk factors for liners and seals of non-metallic parts used in high-pressure hydrogen installations were derived using FMEA, and the RPN values were calculated by converting the severity, frequency of occurrence and degree of detection into scores. The maximum value of the RPN 600, minimum value 63, average value 278.5 was calculated and periodic control of the liner and seal was identified as important. In addition, through hydrogen soakage and oxygen aging tests for non-metallic rubber products, physical test values that can be used as basic data were presented.

Experimental Study on the Characteristics of Asphalt Seal Waterproofing Material for Underground External Walls According to Temperature (온조도건에 따른 외벽방수용 아스팔트 씰계 재료의 흘러내림 특성에 관한 실험)

  • Um, Tae-Ho;Kim, Young-Sam;Shin, Hong-Chul;Cho, Jae-Woo;Kim, Young-Geun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.1-5
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    • 2018
  • The present study investigated the characteristics of vertical sagging down of high temperature in chamber and characteristics of vertical sagging down in the outdoor asphalt sheet and asphalt seal under korea ltimate condition using asphalt seal products of solvent based type, solventless type, water dispersion type, and heat melting type, which are currently applied in Korea. Prior to the investigation of outdoor vertical sagging down characteristics, the assessment of sagging down performance of single use of sealing products at $20^{\circ}C$, $40^{\circ}C$, $60^{\circ}C$ was conducted and the result showed that sagging down did not occur at $20^{\circ}C$ but some solventless type, water dispersion type specimens at $40^{\circ}C$ had sagging down up to 10 mm. In addition, some solventless type, water dispersion type specimens had sagging down up to 55 mm at $60^{\circ}C$. For specimens to which asphalt seal and renovated asphalt sheet were layered over the outdoor concrete vertical surface, sheet sagging and sagging down occurred up to 50 mm in water dispersion specimens after three month later since the construction in summer.