• Title/Summary/Keyword: 실차하중측정

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Development of 3-axis Loadcell for Measuring the Side Force of MPV Using Design of Experiment (실험계획법을 이용한 다목적 차량의 측면하중 측정을 위한 3축 로드셀 개발)

  • Chu, Sung-Il;Park, Jun-Hyub;Lee, Jin-Gun;Park, Ji-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.83-93
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    • 2007
  • This paper represents the development of 3-axises loadcell for measuring the side-force of suspension module of MPV(Multi Purposed Vehicle). The side force causes the failure of damper, such as leakage. The loadcell was developed using strain gauges, and the Wheastone bridge circuit to compensate for the cross-talk between the each axises and the measurement error by temperature. Structure analysis of loadcell was accomplished with FEM(Finite Element Method) to optimize the location of strain gages. The design optimization for important factors that have an effect on performance of loadcell was accomplished by using DOE(Design of Experiment). Loadcell was produced and successfully tested, showing good sensitivity and low cross-talk. The cross-talk of the developed loadcell is bellow 5%. The load history was measured at proving ground. The maximum side-force, the longitudinal force, and vertical force of MPV are 4.2 kN, 8.0 kN, and 17.0 kN, respectively, at Belgian road.

Analysis of BWIM Signal Variation Due to Different Vehicle Travelling Conditions Using Field Measurement and Numerical Analysis (수치해석 및 현장계측을 통한 차량주행조건에 따른 BWIM 신호 변화 분석)

  • Lee, Jung-Whee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.1
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    • pp.79-85
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    • 2011
  • Bridge Weigh-in-Motion(BWIM) system calculates a travelling vehicle's weight without interruption of traffic flow by analyzing the signals that are acquired from various sensors installed in the bridge. BWIM system or data accumulated from the BWIM system can be utilized to development of updated live load model for highway bridge design, fatigue load model for estimation of remaining life of bridges, etc. Field test with moving trucks including various load cases should be performed to guarantee successful development of precise BWIM system. In this paper, a numerical simulation technique is adopted as an alternative or supplement to the vehicle traveling test that is indispensible but expensive in time and budget. The constructed numerical model is validated by comparison experimentally measured signal with numerically generated signal. Also vehicles with various dynamic characteristics and travelling conditions are considered in numerical simulation to investigate the variation of bridge responses. Considered parameters in the numerical study are vehicle velocity, natural frequency of the vehicle, height of entry bump, and lateral position of the vehicle. By analyzing the results, it is revealed that the lateral position and natural frequency of the vehicle should be considered to increase precision of developing BWIM system. Since generation of vehicle travelling signal by the numerical simulation technique costs much less than field test, a large number of test parameters can effectively be considered to validate the developed BWIM algorithm. Also, when artificial neural network technique is applied, voluminous data set required for training and testing of the neural network can be prepared by numerical generation. Consequently, proposed numerical simulation technique may contribute to improve precision and performance of BWIM systems.

A Comparison of Behavior of the Roadbeds of Ballasted & Concrete Track with the Cyclic Loading (자갈궤도와 콘크리트궤도에서의 하중재하에 따른 노반거동 비교)

  • Choi, Chan-Yong;Lee, Sung-Heok;Eum, Ki-Young
    • Journal of the Korean Geosynthetics Society
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    • v.9 no.3
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    • pp.1-8
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    • 2010
  • The track systems installed in Korea railway consist of two types on ballasted track or ballastless track. In this study, it was compared with difference of the behaviors at roadbed with cyclic loading through full scale model test. From the results of model tests, loading distribution ratio of the concrete slab track become more widely distributed than ballasted track, and loading distribution ratio at concrete track was about 30:20:15. The concrete slab track is likely to behavior of the rigid plate, while ballasted track is such as flexible pavement. The vertical stresses of upper roadbed with traffic cyclic loading in concrete track were measured about 30 kPa or less. It was a scene very similar to the results of the field train running test. The vertical stress at concrete track was occurred approximately 4 times smaller than ballasted track. Also, the soil velocities with cyclic loading at the slab track were occurred about 0.3 cm/sec or less, its 8 times smaller than ballasted track.

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On the Physical Mechanism of Wheel/Rail Adhesion (Wheel/rail의 점착현상의 물리적 이해)

  • 전규찬;황동환;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1995.06b
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    • pp.7-13
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    • 1995
  • 현재 교통인구 비중에 큰 비중을 차지하고 있는 철도 차량은 기술의 발전으로 인한 고속화에 성공하여 300km/h대의 속도를 달성하기에 이르렀다. 열차가 고속화됨으로 인하여 열차 주행시 운동에너지가 더욱 커졌고 이를 소산하기 위한 제동 역시 더욱 중요하게 되었다. 열차의 제동시 중요한 점은 wheel의 skidding을 방지함으로 wheel의 편마멸을 줄이는 것이며 이를 위해선 제동장치의 설계시 wheel과 rail간의 점착현상의 이해가 필수적이다. 제동력이 점착력보다 클 경우는 skidding이 발생하며 제동력이 점착력보다 작은 경우는 충분한 제덩을 하지 못한다는 것을 의미한다. 그러므로 열차의 제동장치를 설계함에 있어서 점착계수는 필수적인 요소가 되었으며 미국, 일본, 독일 등의 선진 각국에서는 점착계수를 측정하여 그 특성을 파악하려는 실험이 실험실 및 실차 차원에서 많이 행하여졌다. 각각 다른 접척조건, 속도 등에 따른 실험이 진행되어 왔으나 각 연구의 결과는 조금씩 다른 결향을 나타내었고, 점착현상에 관한 물리적인 설명은 못하고 있는 실정이다. 본 연구에서는 wheel과 rail의 접촉인 경우에 있어 점착현상의 변화를 속도, 하중, 접촉조건에 따른다고 보고 점착현상의 특성을 각각 sliding, pure rolling실험을 통해 파악하고 기타 참고문헌에서 발표된 점착계수와 비교하여 물리적으로 이해하고자 하였다.

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Modeling and Verification of Multibody Dynamics Model of Military Vehicle Using Measured Data (실차 측정 정보를 이용한 군용 차량의 다물체 동역학 모델링 및 검증)

  • Ryu, Chi Young;Jang, Jin Seok;Yoo, Wan Suk;Cho, Jin Woo;Kang, E-Sok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.11
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    • pp.1231-1237
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    • 2014
  • It is essential to perform driving performance tests of military vehicles on rough terrain. A full car test is limited by cost and time constraints, because of which a dynamic analysis via computer simulation is preferred. In this study, a vehicle model is developed using MSC.ADAMS, a commercial multibody analysis program, and compared via experiments. FTire is modeled using the results of a tire performance test to obtain the vertical stiffness. A nonlinear damper is modeled by a characteristic experiment. Leaf springs are modeled with beam force elements and consisted to a vehicle model. The vertical force and acceleration response of the wheel are identified when vehicle is passing over a simple bump as well as a sinusoidal road. The developed vehicle model is verified with the results of a full car test.

Study on the Dynamic Load Monitoring Using the Instrumented Vehicle (계측장치 실장 차량을 이용한 동적 하중 모니터링 연구)

  • Kim, Jong-Woo;Jung, Young-Woo;Kwon, Soon-Min
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.15 no.5
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    • pp.95-107
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    • 2016
  • The axle weight of a vehicle in motion can be measured with a low-speed or high-speed weigh-in-motion (WIM). However, the axial load dynamically change depending on the vehicle's characteristics-such as the chassis or axle structure-or the characteristics of the driving environment such as road flatness. The changes in dynamic load lead to differences between the vehicle's weight measured at rest and the vehicle's weight measured in motion. For this Study, an experiment was conducted with an instrumented vehicle to analyze the range of errors caused by uncontrollable environmental factors by identifying the characteristics of the dynamic load changes of a vehicle in motion, and determine the appropriate scale for the accuracy evaluation of a high-speed WIM, as a preparatory research for the introduction of unmanned overweight enforcement systems in the future. The key findings from the experiment are summarized as follows. First, The gross weight of the tested vehicle changed by approximately 1% at low velocities and approximately by 4% at high velocities, and the vehicle's axle weight changed by approximately 1-3%, at low velocities and by 2-9% at high velocities. A single axle showed larger weight changes than individual axles in a group. Secondly, The vehicle's gross weight and the axle weight on the impact section were up to eight times and three-to-twelve times higher, respectively, than its gross weight and the axle weight on the flat section. The vibration frequency of the vehicle's dynamic load was measured at between 2.4 and 5.8Hz, and found to return to the normal amplitude after moving approximately 30 meters.

Study on Torsion due to Automotive Body Type at Track Driving (궤적주행 시 차체 종류에 따른 비틀림에 관한 연구)

  • Choi, Youn-Jong;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.57-62
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    • 2013
  • Because there is no suspension and differential devices at cart body, the deformation of the frame happened during kart driving affects the driving performance caused by the elastic deformation and the fatigue life of kart frame resulted from the permanent deformation. The dynamic behavior of kart caused by the torsional deformation during circular driving is the important factor of these two kinds of deformations. In order to analyze the dynamic behavior of kart at this curved section, GPS is used to trace the track of kart and the torsional stress at kart-frame has been measured with real time. The mechanical properties of kart-frames for leisure and racing are investigated through material property analysis and tensile test. Torsional stress concentration and frame distortion are investigated through stress analysis on frame on the basis of study result. The real karts for leisure and racing kart are also tested in each driving condition by using the driving analysis equipment. The driving behavior of kart at the curved section are investigated through this test. As the phenomenon of load movement due to centrifugal force at car is happened during circular driving, the torsional stress occurs at cart steel frame.

A Study on Torsional Characteristics of the Car Body Types at Cornering Motion (선회주행 시 차체의 비틀림 특성에 관한 연구)

  • Lee, Joon-Seong;Cho, Seong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.739-744
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    • 2017
  • Elastic deformation and fatigue damage can cause the permanent deformation of a kart's frame during turning, affecting the kart's driving performance. A kart's frame does not contain any suspension or differential devices and, therefore, the dynamic behavior caused by torsional deformation when driving along a curve can strongly affect these two kinds of deformations. To analyze the dynamic behavior of a kart along a curved section, the GPS trajectory of the kart is obtained and the torsional stress acting on the kart-frame is measured in real time. The mechanical properties of leisure and racing karts are investigated by analyzing their material properties and conducting a tensile test. The torsional stress concentration and frame distortion are investigated through a stress analysis of the frame on the basis of the obtained results. Leisure and racing karts are tested in each driving condition using driving analysis equipment. The behavior of a kart when being driven along a curved section is investigated through this test. Because load movement occurs owing to centrifugal force when driving along a curve, torsional stress acts on the kart's steel frame. In the case of a leisure kart, the maximum torsional stress derived from the torsional fatigue limit was found to be 230 MPa, and the torsional fatigue limit coefficient was 0.65 when driving at a speed of 40 km/h. Furthermore, the driving elements during the cornering of a kart were measured based on an actual auto-test after installing a driving measurement system, and the driving behavior of the kart was analyzed by measuring its vertical displacement.