• Title/Summary/Keyword: 실리콘 고무 금형

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Design and Fabrication of Cone Type Composite Lattice Structures (Cone형 복합재 Lattice 구조물의 설계 및 공정 연구)

  • Doh, Young-Dae;Chung, Sang-Ki;Lee, Sang-Woo;Chang, Hong-Been
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.307-311
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    • 2011
  • This paper is concerned with anisogrid composite lattice structures whose load bearing shell is formed by systems of geodesic unidirectional composite ribs made by automatic wet winding process. Lattice structures are usually made in the form of conical shell and consist of systems of helical and hoop ribs fabricated by continuous filament winding from carbon and epoxy composites. Design variables of the structure which are the angle of helical ribs and ribs spacings are determined by cone geometry and geodesic line. and Fabrication methods for the conical composite lattice structure are presented.

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Design and Fabrication of Filament Wound Composite Lattice Structures (필라멘트와인딩에 의해 제조된 Lattice 구조물의 설계 및 제작 연구)

  • Doh, Young-Dae;Chung, Sang-Ki;Lee, Sang-Woo;Son, Jo-Hwa
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.421-427
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    • 2010
  • This paper is concerned with Anisogrid composite lattice structures whose load bearing shell is formed by systems of geodesic unidirectional composite ribs made by automatic wet winding process. Lattice structures are usually made in the form of cylindrical shell and consist of systems of helical and hoop ribs fabricated by continuous filament winding from carbon and epoxy composites. Design variables of the structure which are the angle of helical ribs, ribs spacings, and cross sectional areas are determined by the method of minimization of satety factors whick is described in the paper. And, fabrication methods and actual experimental results are presented.

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Development trend of composite insulator for distribution and transmission lines (송배전용 composite insulator개발 동향)

  • 강동필
    • Electrical & Electronic Materials
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    • v.9 no.4
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    • pp.410-414
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    • 1996
  • 기존의 초고압 옥외절연물은 세라믹을 소재로한 porcelain이었지만 최근 신소재기술의 발달로 내열성, 내후성, 내트래킹성 등이 우수한 고분자 재료들이 개발됨에 따라 구미 선진국을 중심으로 이들의 전기절연물분야 적용이 크게 증가하고 있다. 인발(pultrusion)공법으로 glass fiber와 수지를 결합시켜 고강도 무결점의 FRP절연봉이나 tube를 만들 수가 있다. 절연물에서 요구되는 구조재로서의 기계적 특성은 FRP복합재료가 충족시킬 수 있는데 이러한 봉을 core재로 하여 절연물의 표면전기특성을 만족하도록 고무로 된 shed를 씌우고 양쪽 끝에 금구류를 부착하여 composite insulator를 만들 수가 있다. composite insulator는 여러개의 shed를 한번에 진공사출하거나 shed를 금형에서 찍어 조립하여 제작할 수가 있는데 지금까지 검토되어 온 어떤 고분자 절연물보다 특성이 우수하고 장점이 많기 때문에 상업적 가치를 인정받고 있다. 본 고에서는 옥외용 절연물의 절연성능과 섬락사고기구를 요약하고 고분자신소재 절연물인 composite insulator의 장점, 국내외 개발현황, 평가방법등을 정리하였다.

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Optimum design of injection mold heater for uniform curing of LSR seal for waterproof connector (방수 커넥터용 LSR Seal의 균일 경화를 위한 사출 금형 히터의 최적 설계)

  • Song, Min-Jae;Cha, Baeg-Soon;Hong, Seok-Kwan;Ko, Young-Bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.310-315
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    • 2017
  • Automotive waterproof connectors are highly functional parts that must be air-tight in a complex environment. In the LSR multi-cavity injection molding process for manufacturing waterproof connectors, it is important to maintain a uniform curing temperature between the cavities in order to obtain a quality product. For this purpose, we designed the capacity of the cartridge heater differently for each position, and then linked the heat transfer analysis and optimization module to obtain the optimal cartridge heater capacity. As a result of the optimization analysis, the temperature deviation between cavities was decreased from $13.1^{\circ}C$ to $8.1^{\circ}C$ compared with the case in which constant heater capacity was applied, so that the design criterion could be satisfied within a temperature deviation of $10^{\circ}C$ for uniform curing. This study suggests that this method can be applied efficiently to the design of a large area multi-cavity LSR mold heater.

Analysis of cure behavior of low temperature curing liquid silicone rubber (LSR) for multi-material injection molding (이중사출 성형을 위한 저온 경화 액상실리콘고무 (LSR)의 경화 거동 분석)

  • Hyeong-min Yoo
    • Design & Manufacturing
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    • v.17 no.1
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    • pp.1-5
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    • 2023
  • In multi-material injection molding, since two or more materials with different process conditions are used, it is essential to maximize process efficiency by operating the cooling or heating system to a minimum. In this study, Liquid silicone rubber (LSR) that can be cured at a low temperature suitable for the multi-material injection molding was selected and the cure behavior according to the process conditions was analyzed through differential scanning calorimetry (DSC). Dynamic measurement results of DSC with different heating rate were obtained, and through this, the total heat of reaction when the LSR was completely cured was calculated. Isothermal measurement results of DSC were derived for 60 minutes at each temperature from 80 ℃ to 110 ℃ at 10 ℃ intervals, and the final degree of cure at each temperature was calculated based on the total heat of reaction identified from the Dynamic DSC measurement results. As the result, it was found that when the temperature is lowered, the curing start time and the time required for the curing reaction increase, but at a temperature of 90 ℃ or higher, LSR can secure a degree of cure of 80% or more. However, at 80 ℃., it was found that not only had a relatively low degree of curing of about 60%, but also significantly increased the curing start time. In addition, in the case of 110 ℃, the parameters were derived from experimental result using the Kamal kinetic model.

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Effects of Carbon Black on Mechanical Properties and Curing Behavior of Liquid Silicone Rubber (LSR) (Carbon Black 첨가에 따른 액상 실리콘 고무(LSR)의 기계적 특성 및 경화 거동 분석)

  • Beom-Joo Lee;Seon-Ju Kim;Hyeong-Min Yoo
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.27-32
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    • 2023
  • Liquid silicon rubber (LSR) has fine thermal compatibility and is widely used in various fields such as medical care and automobiles because it is easy to implement products with good fluidity. With the recent development of flexible sensors, the focus has been on manufacturing conductive elastomers, such as silicone as elastic materials, and carbon black, CNT, and graphene are mainly used as nanomaterials that impart conductive phases. In this study, mechanical behavior and curing behavior were measured and analyzed to manufacture a CB-LSR complex by adding Carbon Black to LSR and to identify properties. As a result of the compression test, the elastic modulus tended to increase as carbon black was added. When the swelling test and the compression set test were conducted, the swelling rate tended to decrease as the content of carbon black increased, and the compression set tended to increase. In addition, DSC measurements showed that the total amount of reaction heat increased slightly as the carbon black content increased. It is considered that carbon black was involved in the crosslinking of LSR to increase the crosslinking density and have a positive effect on oil resistance reinforcement.