• Title/Summary/Keyword: 신뢰성-하중-수명

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선체구조물의 피로강도 해석기법

  • 송재영;신찬호
    • Computational Structural Engineering
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    • v.10 no.3
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    • pp.7-14
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    • 1997
  • 본 고에서는 설계자가 초기 설계시 적용할 수 있는 간이피로해석방법에 대하여 기술하였으며, 특히 선체의 각 구조상세에 대하여 산정된 응력집중계수를 이용하여 피로수명을 쉽게 평가할 수 있는 집중응력방법을 정립하였다. 이 집중응력방법을 사용하면 모든 구조상세에 대하여 한개의 S-N 선도를 적용하게 되므로 일관성 있는 피로상도해석을 수행할 수 있다. 또한 피로수명에 큰 영향을 미치는 파랑하중은 설계조건에 주어진 선급규칙에 따라 계산되어진다. 선체구조의 피로강도평가 기술은 계측, 실험, 해석 및 경험을 포함하는 광범위하고 포괄적이면서 정밀함을 요구하는 종합기술이지만 여기에는 많은 불확실성이 내포되어 있다. 따라서 이를 구명하고 모든 선체구조에 적용할 수 있는 신뢰성 있는 피로강도 평가기술을 개발하기 위하여는 실선계측을 통한 피로하중규명 선체구조에 적용할 수 있는 피로강도 Data base개발, 균열진전해석 등 많은 과제에 대한 집중적인 연구가 계속 수행되어야 한다.

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A Study of the Link Strength Design of Converter Suspension System (전로 지지장치 접합부 강도설계에 관한 연구)

  • Lee, Man-Seung;Kim, Hyun-Bae
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.322-325
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    • 2010
  • 철강 플랜트 주요 설비인 전로를 지지하는 장치의 접합부 강도설계를 위해 작용하중은 해석적인 방법으로 신뢰성 있게 계산하였고, 정적하중에 의한 응력은 ASME 규정에 따른 허용응력으로 평가하였다. 한편 피로설계 측면에서는 전로와 같은 대형 용접구조물은 강도상 취약부인 용접부에서 다양한 용접비드 형상에 따라 국부응력이 크게 달라지므로 설계단계에서 피로수명 평가에 어려움이 있었다. 따라서 전로 지지장치 접합부 피로설계는 설계단계에서 피로수명을 평가하는 실용적이고 안전측 방법으로 알려진 Hot Spot 응력을 사용하고 공신력을 갖는 설계규정인 ASME와 영국 PD 5500 절차에 의해 평가하였다. 평가결과 두 규정 모두 안전측에서 평가되는 것을 확인할 수 있었고 이 방법은 피로하중이 지배적인 대형구조물의 설계단계에서 유용한 방법으로 활용할 수 있으리라 판단된다.

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Development of Life Test Methods for Assessment of Escalator Steps and Moving Walk Pallets (에스컬레이터 스텝 및 수평보행기 팰릿의 수명시험방법 개발)

  • Lim, Chang-Keun;Won, Min-Ho;Kang, In-Goo;Park, Jung-Won;Han, Jung-Keol
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.149-157
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    • 2006
  • 에스컬레이터 스텝 및 수평보행기 팰릿의 가속수명시험 국제 기준인 5백만회 시험조건 및 하중조건의 등가 현장 수명에 대한 근거를 산출하였다. 업체 및 산기원의 시험 데이터로부터 Weibull 모델을 추정하여 분석한 결과 에스컬레이터 스텝 및 수평보행기 팰릿의 형상모수가 각각 2.4$\sim$2.6 및 2.7$\sim$2.8로 산출되었다. 이 형상모수를 이용하여 본 연구에서 대상으로 한 에스컬레이터 스텝 및 수평보행기 팰릿의 B$_{10}$ 수명이 각각의 목표 수명 7년과 6년을 보증할 수 있음을 확인하였다.

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Study on Fatigue Life Estimation for Aircraft Engine Support Structure (항공기 엔진 지지구조물의 피로수명 해석에 관한 연구)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1667-1674
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    • 2010
  • The fatigue life is estimated while determining the reliability of aircraft structures. In this study, the estimation of fatigue life was carried out on the basis of a cumulative damage theory; the working S-N curve and the equivalent stress on the engine support structure significantly affect the safety of the aircraft. The maximum stress observed was 1,080 MPa in the case of scissors link under crash load condition, and there was a 5% margin for the allowable stress corresponding to the temperature reduction factor. The maximum stress was 876 MPa, and the stress equation coefficient had a maximum value of 0.019 MPa/N in the case of scissors link under fatigue loads. In the results of the fatigue life analysis, the safety life in a fretting area of scissors link upper part was 416,667 flight hour, and other parts showed to infinite life. Therefore, it was demonstrated that the fatigue life requirement of aircraft engine support structure (scissors link, straight link) could be satisfied.

Success Run Test for Reliability Demonstration of 1100℃ Gas Turbine Blades (1100℃급 가스터빈 동익의 무고장시험을 통한 HCF 신뢰성 평가)

  • Lee, Dooyoung;Goo, Jaeryang;Kim, Doosoo;Kim, Donghwan
    • KEPCO Journal on Electric Power and Energy
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    • v.3 no.2
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    • pp.107-111
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    • 2017
  • The reliability on high cycle fatigue damage mechanism for new blades manufactured by reverse-engineering is demonstrated by success-run test. Turbine blades always experience various dynamic loads in turbine operation, as well as being in resonance condition and forced by fluid-induced vibrations mostly during run-up/down, which may accumulate high cycle damage to the blades. The accidents caused by blade failure especially incur not only a lot of troubles to the machinery but also huge financial losses. Therefore it is necessary to verify the reliability of blades in advance for the safe use. The success run test for the reliability demonstration is designed and performed for the new blades using the technique known as resonant high cycle fatigue testing.

Analysis of Probability and Extended Life Cycle of Strengthened Bridge Deck (성능향상된 교량 바닥판의 확률론적 해석 및 수명연장 분석)

  • Sim, Jong-Sung;Oh, Hong-Seob;Choi, Jang-Whan;Kim, Eon-Kyoung
    • Journal of the Korea Concrete Institute
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    • v.15 no.5
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    • pp.635-642
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    • 2003
  • Although the strengthening effect of deteriorated concrete bridge decks has been studied by various authors, most researches are focused on the experimental works on the pulsating loading in laboratory in spite of deterioration of deck caused by moving vehicle loads. In this research, a theoretical live load model that was proposed to reflect an effect of moving vehicle loads is formulated from a statistical approach on the measurement of real traffic loads for various time periodsin Korea. Fatigue life and strengthening effect of strengthened bridge decks strengthened with either Carbon Fiber Sheet or Grid typed Carbon Fiber Polymer Plastic by the probabilistic and the reliability analyses are assessed. As a results, secondary bridge deck (DB18) strengthened with FRP ensures a sufficient fatigue resistance against the increased traffic loads as well as load carrying capacity in life cycle.

An Evaluation of Bending Fatigue Strength for Cold Forged Bevel Gear (냉간단조 베벨기어의 굽힘피로강도 평가)

  • 김재훈;사정우;김덕회;이상연
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.61-67
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    • 2000
  • Gears are the most commonly used parts in automotive and industrial applications. One of most common modes of gear failures is tooth breakage, which is usually produced by the bending fatigue failure. It is important to manufacture the gears which can withstand the applied stresses in view of safety and economic requirement. This paper deals with bending fatigue strength for cold forged bevel gear. Especially, to compare fatigue characteristics for manufacturing processes difference, bending fatigue tests of bevel gears made by three different processes respectively. Results indicate that the fatigue strength of bevel gear is improved by cold forging process. Intergranular fracture is found on fatigue fracture surface, and dimples are observed on final fracture surface. The fatigue failure cannot be considered as a deterministic quantity, but must be characterized statistically. This study proposes a method to estimate bending fatigue lift of the bevel gear using the probability-load-life and Weibull analysis.

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Reliability Assessment of Lead-contained and Lead-free BGA Solder Joints under Cyclic Bending Loads (굽힘 하중하에서 유연 및 무연 솔더 조인트의 신뢰성 평가)

  • Kim Il-Ho;Lee Soon-Bok
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.1 s.38
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    • pp.63-72
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    • 2006
  • Mobile products, such as cellular phones, PDA and notebook, are subjected to many different mechanical loads, which include bending, twisting, impact shock and vibration. In this study, a cyclic bending test of the BGA package was performed to evaluate the fatigue life. Special bending tester, which was suitable for electronic package, was developed using an electromagnetic actuator. A nonlinear finite element model was used to simulate the mechanical bending deformation of solder joint in BGA packages. The fatigue life of lead-free (95.5Sn4.0Ag0.5Cu) solder joints was compared with that of lead-contained (63Sn37Pb). When the applied load to the specimen is small, the lead-free solder has longer fatigue life than lead-contained solder. The fatigue crack is initialized at the exterior solder joints and is propagated into the inner solder joints.

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Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

Optimal Section of Ballasted Asphalt Track Considering Design Lifetime and Economic Feasibility (설계수명 및 경제성을 고려한 유도상 아스팔트 궤도의 최적 단면 산정)

  • Lee, Seonghyeok;Lee, Jinwook;Lee, Hyunmin
    • Journal of the Korean Society for Railway
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    • v.18 no.3
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    • pp.241-251
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    • 2015
  • Compared with ballasted track (BT), ballasted asphalt track (BAT) has been increasingly adopted in many countries due to its more greatly reduced reinforced roadbed thickness and smaller cumulative plastic deformation, and its advantages in terms of maintenance. In this respect, the authors' previous research includes analysis of BAT sections that show performance similar to that of BT sections of the present specifications; reliability verification of the analysis results through real-sized static and dynamic train-load tests were performed. Based on previous research, this paper estimates the track lifetime using the strain of the lower roadbed according to reinforced roadbed thickness; using probabilistic LCC analysis, this paper presents a BAT section that satisfies the design lifetime and that has performance similar to or higher than that of BT.