• Title/Summary/Keyword: 시편 형상

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Microstructure of alumina-dispersed Ce-TZP ceramics (알루미나가 분산된 세리아 안정화 지르코니아 세라믹스의 미세구조)

  • 김민정;이종국
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.2
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    • pp.122-127
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    • 2000
  • Microstructural evolutions in ceria-stabilized zirconia (Ce-TZP) and alumina-dispersed Ce-TZP ceramics were investigated as functions of doping and annealing conditions. All of sintered specimens showed the relative density over 99 %. Sintered specimens had linear grain boundaries and normal grain shapes, but ceria-doped specimens had irregular grain shapes and nonlinear grain boundaries due to the diffusion-induced grain boundary migration during annealing at $1650^{\circ}C$ for 2 h. Mean grain boundary length of Ce-TZP with irregular grain shapes was higher than that of normal grain shapes, and was a value of 23pm at the maximum. Alumina particles dispersed in Ce-TZP inhibited the grain growth of zirconia particles. $Al_2O_3$Ce-TZP doped with ceria and annealed at $1650^{\circ}C$ for 2 h showed irregular grain shapes as well as small grain size. Added alumina particles showed the grain growth during sintering or annealing, and they changed the position from grain boundary to inside of the grains during the annealing. The specimens with normal grain shapes showed an intergranular fracture mode, whereas the specimens with irregular grain shapes showed a transgranular fracture mode during the crack propagation.

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Study for Mechanical Strength according to Thickness of Specimen in the Ceramic Injection Molding Process (세라믹 사출공정에서 시편의 두께에 따른 기계적 강성 연구)

  • Kim, Jinho;Hong, Seokmoo;Hwang, Jihoon;Lee, Jongchan;Kim, Naksoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3396-3402
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    • 2014
  • The importance of shape design for strength is highly regarded when applied to thin plate products in Ceramic Injection Molding (CIM), such as cases for electronic goods. This study analyzed the characteristics of the mechanical strength of CIM product by measuring the flexural strength and elastic modulus through a 3-point bending test according to the thickness of a thin plate test piece prepared by CIM. The specimen with a thickness of 0.48mm required a 82.9~94.5N fracture load, whereas a 1.0mm thick test piece required 233.6~345.8N. The increase in thickness by 0.5mm resulted in a 3-fold increase in the fracture load, whereas the elastic modulus decreased by 20%. The thicker the specimen, the lower relative density and surface hardness of the specimen. This is because the thicker the specimen, the lower the powder fraction of the ceramic mixture, and the material properties partially change after sintering.

Analysis for the Crack Characteristics of Rock and Concrete using Strain and Elastic Wave (변형률과 탄성파를 이용한 암석 및 콘크리트 균열특성분석)

  • Choi, Young Chul;Kim, Jin Seop;Park, Tae Jin;Kim, Geon Young
    • Tunnel and Underground Space
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    • v.27 no.5
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    • pp.253-262
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    • 2017
  • The purpose of this paper is to analyze the crack characteristics by performing the compression test of the rock and concrete specimens. The experiments are carried out by using strain sensors which can measure length change and the AE sensor which can detect the elastic wave from the crack. The crack volumetric strain calculated from measured strain is shown in different shape on the rock and the concrete specimens. This is because the specimens have a different degree of brittleness. However, the crack volumetric strain associated with the fracture and damage was similar to accumulated AE energy of the two specimens. This means that the AE sensor can assess damage in real time without damaging the structure.

Effect of Die Machining Method on the Surface of Die Steel STD11 (금형가공방법이 합금공구강 표면에 미치는 영향)

  • Kim Sei-Hwan;Chio Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.5
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    • pp.391-395
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    • 2005
  • This paper has comparatively analyzed the characteristics of the machined surface of a specimen made by machining Die Steel STD11 and a specimen obtained by W-EDM steel. If a press die is manufactured through W-EDM, products of shapes that cannot easily be made through machining can be manufactured easily. However, the life of the press die is significantly reduced compared with the press die made through machining. This is believed to be caused by the deformed layer that has occurred on the surface of the press die that was made through W-EDM. The roughness of the 2 specimens was measured, and it was learned that the distribution of the roughness of the specimen made through the 1st W-EDM was rough. When the specimens were observed using a scanning-electron microscope, there was significant difference between the surface and the cross-section of the 2 specimens, while the cross section of the specimen obtained through W-EDM had the tempered and quenched surface structure which exists in the form of a deformed layer.

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압전스피커 응용을 위한 PZT계 세라믹스의 미세구조 분석 및 전기적 특성 평가

  • An, Sang-Gi;Kim, Seong-Jin;Lee, Myeong-U;Jeong, Ji-Hyeon;Ryu, Seong-Rim;Gwon, Sun-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.101-101
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    • 2009
  • 압전 세라믹스는 진동, 변형, 압력 등의 기계적 에너지를 전기적 에너지로 혹은 전기적 에너지를 기계적 에너지로 변환시키는 소자로서의 기능을 가지며 조성의 개선 및 제조 기술의 진보가 계속되어 큰 관심을 받고 있다. 최근 audio의 고급화 및 자동차, 평면 TV, 고성능 통신기기, 디지털방송, 홈시어터 등 스피커의 성능이 크게 부각되면서 대기업에서부터 중소기업에 이르기까지 고성능 스피커의 개발에 박차를 가하고 있다. 압전 세라믹을 이용하여 음압을 변조하는 압전 스피커는 디스크 형상의 압전 프레이트를 단층 또는 다층으로 형성하여 기존의 마그네틱 스피커와는 차별되는 형태를 가진 스피커로서 응용하는 것이다. PSN-PZT계 조성을 개발하여 $d_{33}$, 전기기계결합계수($k_p$), 온도안정성 및 내구성 향상 및 특성향상을 위한 입경 조절 및 공정을 연구하고자 한다. 디스크 형태의 압전 세라믹을 이용하여 2, 3, 4 layer 이상의 멀티레이어 시편을 제작하였고, 여러 시편에서 크기 및 형상, 접합 방법 등에 따른 특성을 최적화하여 스피커의 특성을 향상 시키고자 한다.

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Static Strength of Composite Single-Lap Shear Joint Specimen Using Z-pinning Patch (Z-피닝 패치를 사용한 복합재 단일-겹침 전단 접합 시편의 정적강도)

  • Choi, Ik-Hyeon;Lim, Cheol-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.8
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    • pp.613-618
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    • 2013
  • In this paper a new concept on z-pinning technology named by authors as 'z-pinning patch' will be introduced, which advantage is easy application at manufacturing site of composite structures. Using the trial manufactured z-pinning patch, the z-pinned composite single-lap shear joint specimens were successfully manufactured and tested to check the improvement of joint strengths. The z-pin's material is stainless steel and its surface was machined as zagged shape and chemically corroded to improve joint force with composite materials.

Via Filling in Fine Pitched Blind Via Hole of Microelectronic Substrate (마이크로 전자기판의 미세 피치 블라인드 비아홀의 충진 거동)

  • Yi Min-Su;Lee Hyo-S.
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.1 s.38
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    • pp.43-49
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    • 2006
  • The properties, behavior and reliability of the residual void in blind via hole(BVH) were carried out for the shape of BVH using the void extraction process. The residual void was perfectly removed in the specimens applied by the void extraction process, which was improved by 40% rather than the conventional process. The residual void in BVH was to be eliminated under a condition of 1.5 atm for more 30 sec with regardless of the shape of BVH. It was also observed that the residual void in BVH was not formed after the reliability test with JEDEC standard.

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Effect of Wrinkling on Failure Behavior of Thin Membranes (얇은 막재에서 주름이 파괴거동에 미치는 영향)

  • Kim, Young-Ah;Woo, Kyeong-Sik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.11
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    • pp.1005-1012
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    • 2011
  • In this paper, the effect of wrinkling on the failure behavior of thin membrane was studied using geometrically nonlinear shell element post-buckling analysis with global-local analysis strategy. In the analysis, double-edge notched and single-edge notched tensile specimen configurations were considered. The analyses were performed for both cases with allowing and suppressing the wrinkling deformation. The results were investigated focusing on the effect of wrinkle development on the variation of J-integral values at the cut tip. The effect of cut lengths and the specimen lengths were also systematically studied.

Experimental Validation of Isogeometric Optimal Design (아이소-지오메트릭 형상 최적설계의 실험적 검증)

  • Choi, Myung-Jin;Yoon, Min-Ho;Cho, Seonho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.5
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    • pp.345-352
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    • 2014
  • In this paper, the CAD data for the optimal shape design obtained by isogeometric shape optimization is directly used to fabricate the specimen by using 3D printer for the experimental validation. In a conventional finite element method, the geometric approximation inherent in the mesh leads to the accuracy issue in response analysis and design sensitivity analysis. Furthermore, in the finite element based shape optimization, subsequent communication with CAD description is required in the design optimization process, which results in the loss of optimal design information during the communication. Isogeometric analysis method employs the same NURBS basis functions and control points used in CAD systems, which enables to use exact geometrical properties like normal vector and curvature information in the response analysis and design sensitivity analysis procedure. Also, it vastly simplify the design modification of complex geometries without communicating with the CAD description of geometry during design optimization process. Therefore, the information of optimal design and material volume is exactly reflected to fabricate the specimen for experimental validation. Through the design optimization examples of elasticity problem, it is experimentally shown that the optimal design has higher stiffness than the initial design. Also, the experimental results match very well with the numerical results. Using a non-contact optical 3D deformation measuring system for strain distribution, it is shown that the stress concentration is significantly alleviated in the optimal design compared with the initial design.

An Experimental Study on Evaluation of Axially Compressive Buckling Strength of Corroded Temporary Steel (부식 손상된 가시설 강재의 축압축 좌굴강도 추정에 관한 실험적 연구)

  • Kim, In Tae;Lee, Myoung Jin;Shin, Chang Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.6
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    • pp.135-146
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    • 2011
  • Steel structures have been generally painted to prevent corrosion damage. However, the painted film is deteriorated with increase in service life, and then corrosion damage resulting in cross sectional area occurs on steel surface. As a result, the buckling strength of steel structures can be decreased due to the corrosion damages. The evaluation method of the axial buckling strength of columns about a variety of section shapes and supporting conditions have been presented, but evaluation method of buckling strength about irregular nonprismatic columns is not established. In this study, the axial buckling strength of corroded steels was evaluated based on the buckling test results of corroded steel specimens that were cut off at a temporary steel structure. The corroded specimens were picked up total 10 specimens according to various slenderness ratio from the web of a temporary structure's main beam. The length of specimens is 200, 300, 400, 500 and 600mm respectively. The rust productions were removed by the chemical treatment. Then, the surface geometry was measured at intervals of $1{\times}1mm$ by using the optical 3D digitizing system, and the residual thickness of the specimens was calculated. The axial buckling test was performed on 10 corroded specimens and 12 non-corroded specimens under the fixed-fixed support condition. From the test results, the effect of corrosion damages on axial buckling load was investigated. Regardless of corrosion damage degree, the axial buckling strength of corroded specimens and non-corroded specimens was evaluated identically by using minimum average residual thickness or average residual thickness to minus its standard deviation. Reasonable measuring intervals of residual thickness was proposed by using the results to apply for practical works.