• Title/Summary/Keyword: 시작품 제작

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폼 충진을 통한 대형 물체의 자유형상조형법

  • 이상호;김효찬;양동열;송민섭;박승교;안동규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.305-305
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    • 2004
  • 쾌속조형 기술은 3차원 CAD 데이터를 일정한 두께 간격으로 슬라이싱한 각 층을 다양한 방법으로 만들고, 이러한 층을 한층씩 적층하여 원하는 3차원 형상을 신속하게 제작하는 기술이다. 쾌속 조형법은 초기에는 광(beam)에 의해 형상이 만들어진다고 하여 광조형법이라고 불렸다. 그 후 시작품(Prototype)을 신속(Rapid)하게 제작할 수 있다는 사실로부터 'Rapid Prototyping' 또는 '쾌속 조형법' 이라고 불려지게 되었다.(중략)

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Steering Wheel Vibration Control by Applying a 2-Mode Dynamic Damper (2-모드 동흡진기를 이용한 조향계의 진동제어에 관하여)

  • 김중희;정승균;최성표
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.37-45
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    • 1987
  • 최근의 경량화 췌ㅅ로 말미암아 승용차의 차체는 박판일체식 구조로 제작되어 구조적 강성의 약화를 가져 왔으며 이로 인하여 외부의 요인으로부터 발생되는 승용차의 진동문제는 더욱 악화되고 해결하기 어렵게 되어가고 있다. 이 논문에서는 이러한 여러가지 문제로 인하여 전륜구동형 승용차의 조향계에서 발생되는 Shake와 Shimmy를 2-모드 동흡진기를 사용하여 제어하고자 하며 실제적으로 시작품을 제작하여 실차상태에서 확인시험을 실시하였다.

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Development of Soft Recovery Electronic Leakage Breaker (소프트 복귀형 전자식 누전차단기의 개발)

  • Park, Chan-Won;Choi, Byung-Sang;Chun, Sam-Suk
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1020-1022
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    • 2005
  • 본 연구에서는 기존의 누전차단기의 가장 큰 문제점으로 대두되는 자기회복이 어렵고 불안정한 오동작과 가격대 성능의 불만요소를 해소 하기위한 동작안정성과 성능개선을 만족하는 회로를 개발하고 이를 상품화 하기 위한 시작품의 개발의 방안으로 다기능 고성능으로 신뢰도를 높일 수 있는 시작품을 개발설계하고 저가형의 하드웨어로서 기존보다 우수한 기능과 성능을 제공하는 누전차단기를 설계, 제작하였다.

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The Manufacturing Technique of Rapid Products using Filling Process (충진공정을 이용한 쾌속시작품 제작 기술)

  • 신보성;최두선;이응숙;이종현;이동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.767-770
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    • 2000
  • In order to reduce lean-time and cost, recently the technology of Rapid Prototyping and Manufacturing(PR/M) has been used widely. So various RP/M methods have been developed and these systems commercialized several years ago. The machining process is one of these methods. It also offers advantages such as precision and versatility. But there are some considerations during machining. The most important problem among them is the fixturing. So we have to overcome the limitation because the fixturing time is depend on the complexity of geometry to be machined. In this paper, we have developed the fixturing technique using filling process that can be widely useful for rapid products within a short time. So we have carried out some kinds of rapid products such as plastic knob and metal fan using our fixturing process. In fixturing step, the filling material might chosen a resin or a alloy according to wether the work material is plastic or metal respectively. Also we developed the set-up equipment attachable on the table of the milling machine that provided practicable quality during a series of machining operations, named by two step milling process.

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Rapid Manufacturing of Trial Molds and Prototypes by High Speed Machining (고속가공을 이용한 시작금형 및 시작품의 쾌속제작)

  • Sin, Bo-Seong;Yang, Dong-Yeol;Choe, Du-Seon;Je, Tae-Jin;Lee, Eung-Suk;Hwang, Gyeong-Hyeon;Lee, Jong-Hyeon;J. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.124-129
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    • 2001
  • Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the step of manufacturing trial molds. High speed machining can be applied for this kind of purpose with a lot of practical advantages. In our research, several fundamental experiments are carried out to obtain machining parameters such as cutting force, machining time and surface characteristics for tool paths that are appropriate to high-speed machining. Moreover, a trial mold for an automatic transmission knob is fabricated with aluminum-7075 material. Using automatic set-up equipments, an ABS rapid prototype of a trial product of an AT knob is also manufactured with a filling process.

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Development of Build-up Printed Circuit Board Manufacturing Process Using Functional Prototype Fabrication Technology (기능성 시작품 제작기술을 이용한 빌드업인쇄회로기판의 제조 공정기술 개발)

  • Im, Yong-Gwan;Cho, Byung-Hee;Chung, Sung-Il;Jeong, Hae-Do
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.14-21
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    • 2003
  • Rapid prototyping(RP) has been used for design verification and proto sample or mold manufacturing. Many RP systems have been introduced into the market during the past 15 years. However, until now, the systems have used mainly for external physical models (mono function), and have the basic but critical limitation of one material on one stage (mono material). To overcome the limitations of mono-material and mono-function of conventional. RP systems, the concept of Functional Phototype Development (FPD) is newly proposed in this paper FPD provides the necessary prototype functions such as mechanical, optical, chemical and electrical properties in order to meet the broad requirements of the industry. The paper illustrates the representative achievements of electronic components such as the multi-layer printed circuit board(MLB). Experimental results demonstrate that FPD has great potential applied to broad industrial uses and that It Will be a powerful tool in the neat future.

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ArcSAR System Design and Manufacturing (ArcSAR 시스템 설계 및 제작)

  • Cho, Seong-Jun;Lee, Hoon-Yol;Kim, Kwang-Eun;Lee, Jae-Hee;Sung, Nak-Hoon
    • Proceedings of the KSRS Conference
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    • 2009.03a
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    • pp.78-81
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    • 2009
  • 레일형 GB-SAR의 단점을 극복하고자 차량에 원형레일을 탑재하여 신속한 기동을 확보하고 합성구경의 길이를 늘리며 영상영역을 확장한 ArcSAR를 세계 최초로 설계하고 시작품을 제작하였다. ArcSAR의 핵심기술이라고 할 수 있는 원형레일은 알루미늄 프로파일로 제작한 회전디스크, 곡선가이드, 리니어 가이드로 구성되며, 서보모터를 이용하여 구동된다. 회전디스크의 지름은 2.1 m 이며, 회전 디스크 위에 장착된 곡선 가이드를 따라 안테나가 탑재된 리니어 가이드가 이동하며 정밀한 원형 운행을 하게 된다. 리니어 가이드는 슬라이드식으로 제작되어 최대 3 m 까지 확장이 가능하여 스폿 모드 측정시 6 m 길이의 레일에서의 자료 획득과 유사한 결과를 얻게 된다. SAR 측정 장비는 회전디스크 위에 장착되어 전원을 제외한 별도의 슬립링을 사용을 자제하였다. 레일의 구동과 자료의 획득은 LabVIEW 기반의 통합 제어측정 소프트웨어를 통해 구현하였으며, 실내 실험 및 현장적용 실험을 통해 가능성을 확인하였다.

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Development of a Interface Structure of Bogie and Carbody in Mountain Tram running on sharp Curves (급곡선 급경사 운행 산악트램의 대차 및 차체 연결 구조 개발)

  • Seo, Sung-il;Mun, Hyung-Suk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.275-282
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    • 2018
  • Mountain trams are an environmental-friendly transportation system that run wirelessly on an embedded track constructed on previous mountain roads, and can run despite the frozen road. On the other hand, there is some difficulty on sharp and steep tracks. In this study, after possible technical problems were defined in mountain trams running on a sharp and steep track, the design solutions for the interface structure of bogie and carbody were proposed. In addition, a prototype was made and its performance was tested to verify the solutions. Because the difference in the distance of the inner and outer rails on a sharp curve is severe enough to interrupt running, independent rotating wheels with different angular speeds were developed and applied. To prevent derailment due to the large attack angle and lateral force caused by the previous vehicle of 2bogie-and-1carbody on the sharp curve, a vehicle with 1bogie-and-1carbody was designed and applied. A prototype vehicle of 1bogie-and-1carbody with independent rotating wheels was made to improve the performance during the test running on a small track. A coupler was designed to absorb the large rotations of 3 degrees-of-freedom between the carbodies of a mountain tram running on the steep curved track. After a small scale prototype was made, the performance was verified by a function test.

Development of the Method for Inspecting the Clamping Force of Torque Shear Bolts Using the Electricity energy of Electric torque wrench (전동렌치 전기에너지를 이용한 토크쉬어볼트의 체결축력 검사기법 개발)

  • Lee, Hyeon-Ju;Nah, Hwan-Seon;Kim, Kang-Sik;Kim, Kang-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.162-170
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    • 2010
  • The torque-coefficient of torque-shear type high-strength bolts is affected by the environmental factors, such as 'wet', 'rust', 'exposure to air' and workability during tightening high strength bolts. It is difficult to assume the direct tension induced into the bolt due to variation of torque-coefficient for torque-shear type high-strength bolts. Therefore, it is essential to measure tension loads of bolts and to verify the clamping force under construction. In this study, the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter. The regression analysis equation to measure the direct tension was derived by statistical analysis using Minitab program. It is considered that the trial product is reliable tool to evaluate the tension force comparable to a commercial torque wrench.

Design of a Parallel Hybrid Vehicle Powertrain with Semi-Spherical CVT (구면무단변속기를 적용한 병렬형 하이브리드차량 동력전달계 설계)

  • Kim, J.Y.
    • Journal of Power System Engineering
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    • v.13 no.4
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    • pp.18-23
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    • 2009
  • 구면무단변속기(SS-CVT)는 구조가 간단하여 변속기구의 부피와 무게를 기존의 변속기구에 비하여 줄일 수 있으며, 별도의 클러치 없이 출력축의 정회전, 역회전 그리고 중립상태 등을 구현할 수 있다. 본 연구에서는 이러한 구면무단변속기의 기구적 특징과 변속메카니즘을 이용하여 직류모터와 가솔린엔진을 장착한 병렬형 하이브리드차량의 동력전달계를 제안하고자 한다. 이를 위하여 먼저 구면무단변속기의 작동원리에 대해 설명하고 전용 실험장치를 제작하여 무단변속성능을 검증하였다. 또한 직류모터를 보조 동력원으로 사용하는 병렬형 하이브리드차량 동력전달계의 설계를 위해 연결기어비와 구면무단변속기의 변속비를 차량주행성능에 맞추어 설정하였으며, 이를 차량가속성능의 수치 시뮬레이션을 통하여 분석하였다. 시뮬레이션 결과를 바탕으로 구면무단변속기의 하이브리드차량 동력전달계의 적용가능성을 검증하였으며, 연구결과로 선정된 구성요소의 설계파라미터를 이용하여 시작차량을 제작하였다.

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