• Title/Summary/Keyword: 시멘트소성로

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Feasibility Study of Modified Durometer to Evaluate Setting Time of the Concrete (콘크리트의 응결시간 판정시 개량형 듀로미터의 사용 가능성 분석)

  • Han, Cheon-Goo;Han, Min-Cheol;Shin, Yong-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.5
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    • pp.433-440
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    • 2020
  • In this study, a new type of Durometer was invented by modifying the currently used Durometer with the hemisphere shaped needle to columnar shaped needle. The aim of the study is, hence, to provide the feasibility of the advanced Durometer for assessing setting time of the concrete. Generally, the finishing of concrete surface should be conducted to secure the smooth surface, improve the permeability, and prevent the plastic shrinkage cracking. Although this surface finishing work should be conducted during the plastic phase between initial and final setting, currently in practical situations, the timing of starting the finishing work was determined by the sense of the worker. To improve this situation, Kato Junji suggested to use the hemisphere and needle shaped Durometers to determine the initial and final setting time, respectively. However, in this case, there are difficulties of using two different Durometers and of occurring failure of the Durometer due to the intruded cement paste. To prove the feasibility of new typed Durometer, setting time and surface hardness were evaluated by applying for the concrete with various replacing ratios of fly-ash and coal gasification slag as an aggregate.

Recycling Waste Paste from Concrete for Solidifying Agent (콘크리트 폐기물에서 분리된 페이스트를 활용한 고화재 기술개발 기초연구)

  • Mun, Young-Bum;Choi, Hyun-Kuk;Kim, Jae-Young;Lee, Jea-Hyung;Chung, Chul-Woo;Kim, Ji-Hyun
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.3
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    • pp.269-277
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    • 2017
  • In this work, as a preliminary experimental works, which focuses on utilizing separated pastes from activated (or radioactive) concrete as solidifying agents for radioactive waste immobilization, were performed. It was found that density of hydrated cement paste, which was lower than that of ordinary portland cement, increased as temperature for heat treatment increased. Highest compressive strength was observed with the specimens that was heat treated at $600^{\circ}C$. However, heat treatment over $700^{\circ}C$ showed higher CaO content that caused higher heat of hydration after in contact with water, lows of workability, and lower strength. Based on experimental results, it is suggested that $600^{\circ}C$ heat treatment is more appropriate for waste cement paste to be used as a solidifying agent.

Compression and Tensile Characteristics of Lightweight Air-Trapped Soil (경량기포토의 압축 및 인장 특성)

  • Lee, Young-Jun;Kim, Sung-Won;Park, Lee-Keun;Kim, Tae-Hyung
    • Journal of the Korean Geotechnical Society
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    • v.26 no.9
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    • pp.59-69
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    • 2010
  • This study is experimentally investigated for characteristics of lightweight air-trapped soils with uniform quality. Previously, EPS (Expanded PolyStyrene) blocks are often used as lightweight embankment, but many problems such as the level difference and cracks were caused by plastic (creep) deformation. So, a new material development is urgent. By means of alternatives, lightweight air-mixed soil using in-situ soils has been developed and applied to fields. In comparison with EPS block, lightweight air-mixed soil has less plastic (creep) deformation in long period, but the strength characteristics are different according to the soils where they are obtained. Therefore, the quality management of lightweight air-mixed soil is very difficult. Therefore in this study, characteristics of lightweight air-trapped soil using a manufactured sand with uniform quality are investigated. To found out the compression and tensile characteristics of lightweight air-tapped soils, unconfined compression test and splitting tensile test are conducted on the specimens prepared with different unit weight, cement-sand ratio and air-pore.

High purity C3A synthesis method and effect of CaCO3 on C3A initial hydration reaction (고순도 C3A 합성 방법 및 CaCO3가 C3A 초기 수화 반응에 미치는 영향)

  • Hye-Jin Yu;Woo Sung Yum
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.244-249
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    • 2023
  • In this study, various experimental parameters were investigated for high-purity C3A synthesis. As a results of experiment, it was verified that the calcined temperature was the most important parameter for the synthesis of high-purity C3A. In addition, more synthesis time was needed when large amount of C3A synthesis to achieve high-purity. Meanwhile, the C3A blended with CaCO3 showed different reaction products compared to normal cement because C15 and C30 had monocarbocaluminate as a reaction product at early stage of hydration. Furthermore, the production amount and formation rate of monocarboaluminate formation was different varying with the CaCO3 a mounts.

Rheological properties of dental resin cements during polymerization (치과용 레진 시멘트의 유변학적 성질)

  • Lee, Jae-Rim;Lee, Jai-Bong;Han, Jung-Suk;Kim, Sung-Hun;Yeo, In-Sung;Ha, Seung-Ryong;Kim, Hee-Kyung
    • The Journal of Korean Academy of Prosthodontics
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    • v.52 no.2
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    • pp.82-89
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    • 2014
  • Purpose: The purpose of this study was to observe the change of viscoelastic properties of dental resin cements during polymerization. Materials and methods: Six commercially available resin cement materials (Clearfil SA luting, Panavia F 2.0, Zirconite, Variolink N, RelyX Unicem clicker, RelyX U200) were investigated in this study. A dynamic oscillation-time sweep test was performed with AR1500 stress controlled rheometer at $32^{\circ}C$. The changes in shear storage modulus (G'), shear loss modulus (G"), loss tangent (tan ${\delta}$) and displacement were measured for twenty minutes and repeated three times for each material. The data were analyzed using one-way ANOVA and Tukey's post hoc test (${\alpha}$=0.05). Results: After mixing, all materials demonstrated an increase in G' with time, reaching the plateau in the end. RelyX U200 demonstrated the highest G' value, while RelyX Unicem (clicker type) and Variolink N demonstrated the lowest G' value at the end of experimental time. Tan ${\delta}$was maintained at some level and reached the zero at the starting point where G' began to increase. The tan ${\delta}$and displacement of the tested materials showed similar pattern in the graph within change of time. The displacement of all 6 materials approached to zero within 6 minutes. Conclusion: Compared to other resin cements used in this study, RelyX U200 maintained plastic property for a longer period of time. When it completed the curing process, RelyX U200 had the highest stiffness. It is convenient for clinicians to cement multiple units of dental prostheses simultaneously.

Properties of Modified Belite Cement with the Content of Clinker Minerals (클링커 광물 함량 변화시 Modified belite Cement의 특성)

  • 최연묵;이양수;김남호;최상홀
    • Journal of the Korean Ceramic Society
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    • v.35 no.5
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    • pp.479-485
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    • 1998
  • Raw mateials such as limestone quartzite bauxite and anhydrite were used in the production of mod-ified beloite cement. Two kinds of clinker were synthesized with relatively higher content of $C_2S$ than that of $C_4A_3{\={S}}$ Concerning $C_2S$ the main mineral component borax ($Na_2O\;2B_2O_3\;10H_2O$) was added to stimu-late hydraulic reactivity and this would be possible by stabilizing ${\alpha}'-C_2S$ at room temperature. We had in-tended to compare burning and hydraulic characteristics of clinkers with one another by varying the amount of borax addition and to study the appropriate amount of anhydrite addition needed in the strengthening of cement during hydration. It was concluded that the effective amount of borax addition ne-eded for stabilization of ${\alpha}'-C_2S$ was 5 wt% in 60wt% $C_2S$ inclusive clinker and adding anhydrite in the ra-tio of 1.3 of $SO_3/Al_3O_3$ was appropriate in the production of cement by this clinker. Only ettringite was seen to contribute to the strength without additives but C-S-H was found to form along with ettringite with the addition of borax in the initial stage of hydration.

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Physical Effect of Adding Stone Dust Sludge on the Properties of Cement Mortar (석분슬러지 혼입이 시멘트 모르타르 특성에 미치는 물리적 영향)

  • Seo, Jun-Yeong;Choi, Seon-Jong;Kang, Su-Tae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.2
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    • pp.152-158
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    • 2015
  • In order to investigate the feasibility of stone dust sludge as fine aggregate, an experimental study was performed on cement mortar with stone dust sludge. fresh mortar properties and strength with various stone dust sludge replacement ratios were estimated. the replacement ratio adopted in this study was 0, 10, 20, 30%. Flow, air content, and rheological properties were considered as properties of fresh mortar. Compressive strength and flexural tensile strength were measured for strength. The results are as follows. Higher amount of stone dust sludge caused reduction in slump and air content. In the rheological properties, both yield stress and plastic viscosity increased as stone dust sludge content increased up to 20% replacement ratio, but there were no remarkable difference between 20 and 30%. Yield stress increased drastically between 10 and 20%. Compressive and flexural tensile strength results indicated that the strength variation was not significant according to stone dust sludge content, but the strength gain in the early age by adding stone dust sludge was evident. the strength at the age of 28 days however did not show noticeable effect of adding stone dust sludge.

The Rheology of Cement Paste Using Polycarboxylate-Based Superplasticizer for Normal Strength-High Fluidity Concrete (보통강도 고유동 콘크리트용 PC계 고성능 감수제를 사용한 시멘트 페이스트의 레올로지 특성 평가)

  • Kong, Tae-Woong;Lee, Han-Seung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.276-286
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    • 2021
  • General high fluidity concrete is the area of high strength concrete with a high amount of cement to secure the required fluidity and workability. Since most of the concrete structures currently used have normal strength, there is a limit to the practical expansion and practicality of use. Thus it is necessary to develop normal strength-high fluidity concrete with low binders that can be used not only in general buildings but also in special buildings, and can greatly reduce construction time and save labor costs. This requires to develop and apply the polycarboxylate-based superplasticizer. In this study, PCE was prepared for each combination of starting materials(WR, HB, RT) and the rheological properties of cement paste were analyzed using ringflow cone and a rotary viscometer. As a result, when PCE with a combination of WR 80%, HB 6.5%, and RT 13.5% was applied, the yield stress can be minimized while securing the plastic viscosity at level of the normal strength. In addition, high fluidity due to the high dispersion effect was confirmed.

Mineralogical Analysis of Calcium Silicate Cement according to the Mixing Rate of Waste Concrete Powder (폐콘크리트 미분말 치환율에 따른 이산화탄소 반응경화 시멘트의 광물상 분석)

  • Lee, Hyang-Sun;Song, Hun
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.181-191
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    • 2024
  • In the realm of cement manufacturing, concerted efforts are underway to mitigate the emission of greenhouse gases. A significant portion, approximately 60%, of these emissions during the cement clinker sintering process is attributed to the decarbonation of limestone, which serves as a fundamental ingredient in cement production. Prompted by these environmental concerns, there is an active pursuit of alternative technologies and admixtures for cement that can substitute for limestone. Concurrently, initiatives are being explored to harness technology within the cement industry for the capture of carbon dioxide from industrial emissions, facilitating its conversion into carbonate minerals via chemical processes. Parallel to these technological advances, economic growth has precipitated a surge in construction activities, culminating in a steady escalation of construction waste, notably waste concrete. This study is anchored in the innovative production of calcium silicate cement clinkers, utilizing finely powdered waste concrete, followed by a thorough analysis of their mineral phases. Through X-ray diffraction(XRD) analysis, it was observed that increasing the substitution level of waste concrete powder and the molar ratio of SiO2 to (CaO+SiO2) leads to a decrease in Belite and γ-Belite, whereas minerals associated with carbonation, such as wollastonite and rankinite, exhibited an upsurge. Furthermore, the formation of gehlenite in cement clinkers, especially at higher substitution levels of waste concrete powder and the aforementioned molar ratio, is attributed to a synthetic reaction with Al2O3 present in the waste concrete powder. Analysis of free-CaO content revealed a decrement with increasing substitution rate of waste concrete powder and the molar ratio of SiO2/(CaO+SiO2). The outcomes of this study substantiate the viability of fabricating calcium silicate cement clinkers employing waste concrete powder.

Purity of γ-Dicalcium Silicate with Synthetic and Raw Materials Conditions (합성 및 원료 조건에 따른 γ-C2S의 순도)

  • Lee, Seok-Hee;Cho, Hyeong-Kyu
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.2
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    • pp.123-128
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    • 2020
  • γ-dicalcium silicate(γ-C2S) is known as a polymorphism of belite. Due to its high CO2 fixing capacity and the production process with low CO2 emission, γ-C2S has attracted more attention of researchers. For the further development of γ-C2S applications in construction industry, this study aims to investigate the method for synthesizing high purity of γ-C2S. The influence of raw materials and calcination temperatures on the purity of γ-C2S was evaluated. Several Ca bearing materials were selected as the calcium source, the materials which's main component is SiO2 were used as the silicon source. Raw materials were mixed and calcined under different temperatures. The results revealed that the highest purity could be obtained using Ca(OH)2 and SiO2 powder as raw materials. In addition, a relatively economic synthesis method using natural mineral materials-limestone and silica sand as raw materials were developed for the practical application. The purity of synthetic γ-C2S was recorded up to 77.6%.