• Title/Summary/Keyword: 습식제련

Search Result 44, Processing Time 0.023 seconds

Upgrading of Iron from Waste Copper Slag by A Physico-chemical Separation Process (Physico-chemical 분리 공정에 의한 폐동슬래그로부터 철의 품위향상)

  • Lee, Kwang-Seok;Jo, Seul-Ki;Shin, Doyun;Jeong, Soo-Bock;Lee, Jae-Chun;Kim, Byung-Su
    • Resources Recycling
    • /
    • v.23 no.3
    • /
    • pp.30-36
    • /
    • 2014
  • A large amount of waste copper slag containing about 35 ~ 45% iron has been generated and discarded every year from pyrometallurgical processes for producing copper from copper concentrate. Thus, recovery of iron from the waste copper slag is of great interest for comprehensive use of mineral resource and reduction of environment problems. In this study, a physico-chemical separation process for upgrading iron from the waste copper slag discharged as an industrial waste has been developed. The process first crushes the waste copper slag below 1 mm (first crushing step), followed by carbon reduction at $1225^{\circ}C$ for 90 min (carbon reduction step). And then, resulting material is again crushed to $-104{\mu}m$ (second crushing step), followed by wet magnetic separation (wet magnetic separation step). Using the developed process, a magnetic product containing more than 66 wt.% iron was obtained from the magnetic separation under a magnetic field strength of 0.2 T for the waste copper slag treated by the reduction reaction. At the same conditions, the percentage recovery of iron was over 72%. The iron rich magnetic product obtained should be used as a iron resource for making pig iron.

Study on Leaching Behavior for Recovery of Ga Metal from LED Scraps (LED 공정스크랩으로부터 Ga 회수를 위한 침출 거동 연구)

  • Park, Kyung-Soo;Swain, Basudev;Kang, Lee Seung;Lee, Chan Gi;Uhm, Sunghyun;Hong, Hyun Seon;Shim, Jong-Gil;Park, Jeung-Jin
    • Applied Chemistry for Engineering
    • /
    • v.25 no.4
    • /
    • pp.414-417
    • /
    • 2014
  • LED scraps consisting of highly crystalline GaN and their leaching behavior are comprehensively investigated for hydro-metallurgical recovery of rare metals. Highly stable GaN renders the leaching of the LED scraps extremely difficult in ordinary acidic and basic media. More favorable state can be obtained by way of high temperature solid-gas reaction of GaN-$Na_2CO_3$ powder mixture, ball-milled thoroughly at room temperature and subsequently oxidized under ambient air environment at $1000-1200^{\circ}C$ in a horizontal tube furnace, where GaN was effectively oxidized into gallium oxides. Stoichiometry analysis reveals that GaN is completely transformed into gallium oxides with Ga contents of ~73 wt%. Accordingly, the oxidized powder can be suitably leached to ~96% efficiency in a boiling 4 M HCl solution, experimentally confirming the feasibility of Ga recycling system development.

Dissolution and Removal of Silicates in Acid Leaching Process (산 침출 시 실리카 광물의 용해 및 제거)

  • Park, Kyung-Ho;Nam, Chul-Woo;Kim, Hyun-Ho
    • Resources Recycling
    • /
    • v.24 no.1
    • /
    • pp.3-11
    • /
    • 2015
  • Soluble silica generated from acid leaching process is very difficult to filter and deceases the purity of products, and thus becomes one of hot issues in hydrometallurgy. This paper reviewed the dissolution and reactivities of silicates in acid solution, and the methods for treatment of soluble silica. Removal of silica with alkaline pre-treatment, crystallization to $SiO_2$ and precipitation behaviour of silica with coagulation under acid conditions were briefly described.

Development of Ammoniacal Leaching Processes; A Review (암모니아 침출공정(浸出工程) 기술개발(技術開發) 동향(動向))

  • Yoo, Kyoungkeun;Kim, Hyunjung
    • Resources Recycling
    • /
    • v.21 no.5
    • /
    • pp.3-17
    • /
    • 2012
  • Selective leaching processes for copper, gold, nickel, and cobalt have been investigated because there is an advantage of ammoniacal hydrometallurgy that metal such as copper could be selectively extracted restricting the dissolution of iron or calcium. In the present article, the studies for selective ammoniacal leaching of copper from motor scraps and waste printed circuit boards (PCBs), for ammoniacal leaching of gold to decrease the amount of cyanide used or to substitute cyanide by thiosulfate, and for ammoniacal leaching to recover nickel and cobalt from nickel oxide ore and intermidiate obtained from manganese nodule treatment process were summarized and further studies were proposed for domestic technology development for ammoniacal hydrometallurgy processes.

A study of recovery and recycling from Tin wasted resources (주석 함유 폐 자원으로부터 주석 회수 및 재활용 방안 연구)

  • Jeong, Hang-Cheol;Jin, Yeon-Ho;Kim, Geon-Hong;Jang, Dae-Hwan;Gong, Man-Sik
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2015.11a
    • /
    • pp.217-218
    • /
    • 2015
  • 주석은 최근 첨단 전기, 전자 제품의 핵심 소재로써 지속적인 수요 증가가 예상되는 전략 금속이다. 국내의 수요량은 2011년 기준 약 17,000톤 으로 99% 이상 수입에 의존하고 있는 실정이다. 그러나, 국내의 주석 제련 산업은 전무한 상태이며 폐자원에서 재활용하는 회수 기술도 초보 단계이다. 이러한 폐자원 발생량은 12,000톤/year이며, 약 1200억원에 달하는 규모이다. 다양한 폐자원의 선별적 전처리 요소 기술 개발 및 회수 공정 시스템 개발이 절실히 요구된다. 본 연구에서는, 주석 폐자원 중 solder 용융물 및 공정 스크랩 Lead solder, Lead-free solder 등 뿐만 아니라, ITO target 제조 시 발생하는 ITO sludge 등의 고상 폐자원으로부터 페자원의 물성을 파악하여 금속/산화물과의 파/분쇄 및 분급공정을 통하여 고품위의 주석 금속을 회수하였다. 뿐만 아니라, 고순도 주석시 발생하는 양극 슬라임 침출액 등의 액상 폐자원으로부터 희소금속의 추출 및 회수를 위해 습식 전처리 공정을 수행하였다. 침출액은 주석, 구리, 납 등의 유가금속이 이온형태로 존재하고 있으며, Chlorine이 다량 함유되어 있다. 고품위의 주석 산화물을 회수하기 위하여 침출액 내의 구리 제거 공정, Chlorine 제거 공정 등을 순차적으로 수행하여 고품위의 산화물 회수를 수행하였다.

  • PDF

Recovery of Mg-Ferrite Powder from Acid Leaching Mg Waste by Hydrothermal Method (산 침출 Mg폐액으로부터 수열법에 의한 Mg-Ferrite 분말회수)

  • 김영순;윤기석;안찬영;이종현;원창환
    • Resources Recycling
    • /
    • v.6 no.4
    • /
    • pp.31-37
    • /
    • 1997
  • The Mg-ferrite powders were recovered from acid leaching Mg waste by hydrothermal method. Recovering conditions ofMg-Ferrite were investigated m this system and the powders prepared were characterized, using X-ray analysis, chemicalanalysis, SEM. TEM, and VSM. In this study, pH of solution and the kind of neutralizer wcre important factors on thecharacteristics of the product. The optimum condition of recovering MgPenite was the mole ratio of Fe" : Mg"=2'1, reactiontemperature : ZOWC, reaction time.lhr, at pH=lZ, and Oi partial pressure af 2000 psi. And the powders ~ccovered have amonodispersed and spherelike shapes with the narrow sue distribulion.ow sue distribulion.

  • PDF

Waste Recycling Through Biological Route (생물학적(生物學的) 방법(方法)에 의한 폐기물(廢棄物)의 재활용(再活用))

  • Pradhan, Debabrata;Kim, Dong-Jin;Ahn, Jong-Gwan;Park, Kyung-Ho;Lee, Seoung-Won
    • Resources Recycling
    • /
    • v.17 no.2
    • /
    • pp.3-15
    • /
    • 2008
  • Different toxic wastes are disposed of in our surroundings and these will ultimately threaten the existence of living organisms. Biohydrometallurgy, which includes the processes of bioleaching and bioremediation through the activities of microorganisms such as bacterial or fungal species, is a technology that has the potential to overcome many environmental problems at a reasonable economic cost. Bioleaching were carried out for dissolution of metals from different materials using most important metal mobilizing bacteria such as Thiobacillus ferrooxidans, Thiobacillus thiooxidans and Laptospirillum ferrooxidans. According to the reaction, bioleaching is parted as direct and indirect mechanism. In direct mechanism the bacteria oxidize the sulphides minerals by accepting electron and producing sulphuric acid in leaching media for their growth and metabolism. In other hand the indirect bioleaching is demonstrated as the oxidation of sulphides mineral by the oxidant like $Fe^{3+}$ produced by the iron oxidizing bacteria. Through this process, substantial amount of metal can be recovered from low-grade ores, concentrates, industrial wastes like sludge, tailings, fly ash, slag, electronic scrap, spent batteries and spent catalysts. This may be alternative technology to solve the high deposition of waste, which moves toward a healthy environment and green world.

Separation of Valuable Metal from Waste Photovoltaic Ribbon through Extraction and Precipitation

  • Chen, Wei-Sheng;Chen, Yen-Jung;Yueh, Kai-Chieh
    • Resources Recycling
    • /
    • v.29 no.2
    • /
    • pp.69-77
    • /
    • 2020
  • With rapid increasing production and installation, recycling of photovoltaic modules has become the main issue. According to the research, the accumulation of waste modules will reach to 8600 tons in 2030. Moreover, Crystalline-silicon (c-Si) Photovoltaic modules account for more than 90% of the waste. C-Si PV modules contain 1.3% of weight of photovoltaic ribbon inside which contains the most of lead, tin and copper in the PV modules, which would cause environmental and humility problem. This study provided a valuable metal separation process for PV ribbons. Ribbons content 82.1% of Cu, 8.9% of Sn, 5.2% of Pb, and 3.1% of Ag. All of them were leached by 3M of hydrochloric acid in the optimal condition. Ag was halogenated to AgCl and precipitated. Cu ion was extracted and separated from Pb and Sn by Lix984N then stripped by 3M H2SO4. The effect of the optimal parameters of extraction was also studied in this essay. The maximum extraction efficiency of Cu ion was 99.64%. The separation condition of Pb and Sn were obtained by adjusting the pH value to 4 thought ammonia to precipitate and separate Pb and Sn. The recovery of Pb and Sn can reach 99%.

Pyrometallurgy Process for a Low Graded Gold Alloy with PbO and CaO (저품위 금합금의 PbO와 CaO를 이용한 건식 정련 공정)

  • Song, Jeongho;Song, Ohsung
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.18 no.4
    • /
    • pp.608-613
    • /
    • 2017
  • We proposed a pyrometallurgical process to achieve gold alloy with an Au content of more than 80wt% from low grade (<35wt%) gold alloys. We performed the heat treatment at a temperature of $1200^{\circ}C$ for 5 hrs using Au35wt%-Ag5wt%-Cu60wt% gold alloys mixed with 1/2 weighed PbO and CaO flux by varying the ratio of PbO/(PbO+CaO) from 0 to 1. We investigated the change in content of the samples with energy dispersive X-ray spectroscopy (EDS) and time of flight secondary ion mass spectrometry (ToF-SIMS). The EDS results showed that the Au content increased from 35.0wt% in the PbO-only sample to 86.7wt% (in the PbO/(PbO+CaO) 1:1 sample), while the other samples achieved more that 84wt%. In addition, the 2/3 flux ratio sample showed the lowest Ag loss into the flux. In the ToF-SIMS results, the PbO only and CaO only fluxes had Au+ peak intensities of 349 and 37, respectively. Although the CaO-only flux might be more favorable considering the loss of Au into the flux, we concluded that the amount of Au lost into the flux could be ignored. Our results imply that that the pyrometallurgical process using a mixed flux is an effective hydrometallurgical process.

Feasibility Study of Methanesulfonic Acid (MSA), an Alternative Lixiviant to Improve Conventional Sulfuric Acid Leaching of NCM Black Mass (NCM Black Mass 황산침출 개선을 위한 대체침출제 메탄술폰산의 적용가능성 연구)

  • Hyewon Jung;Jeseung Lee;Ganghoon Song;Minseo Park;Junmo Ahn
    • Resources Recycling
    • /
    • v.33 no.1
    • /
    • pp.58-68
    • /
    • 2024
  • Critical minerals such as nickel, cobalt and lithium, are known as materials for cathodic active materials of lithium ion batteries. The consumption of the minerals is expected to grow with increasing the demands of electric vehicles, resulting from carbon neutrality. Especially, the demand for LIB (lithium ion battery) recycling is expected to increase to meet the supply of nickel, cobalt and lithium for LIB. The recycling of EOL (end-of-life) LIB can be achieved by leaching EOL LIB using inorganic acid such as HCl, HNO3 and H2SO4, which are regarded as hazardous materials. In the present study, the potential use of MSA (Methanesulfonic acid), as an alternative lixiviant replacing sulfuric acid was investigated. In addition, leaching behaviors of NCM black mass leaching with MSA was also investigated by studying various leaching factors such as chemical concentration, leaching time, pulp density (P/D) and temperatures. The leaching efficiency of nickel (Ni), cobalt (Co), lithium (Li), and manganese (Mn) from LIB was enhanced by increasing concentration of lixiviant and reductant, leaching time and temperature. The maximum leaching of the metals was above 99% at 80℃. In addition, MSA can replace sulfuric acid to recover Ni, Co, Li, Mn from NCM black mass.