• Title/Summary/Keyword: 슬롯-다이

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A Statistical Analysis for Slot-die Coating Process in Roll-to-roll Printed Electronics (롤투롤 슬롯-다이 대면적 코팅 공정 최적화를 위한 통계적 모델링 방법)

  • Park, Janghoon;Lee, Changwoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.23-29
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    • 2013
  • Recent advances in printing technology have increased the productivity of the roll-to-roll (R2R) printing process for printed circuitry. In the R2R printed electronics, characteristics of printed and coated layers are one of the most important issues that determine the functional quality of final products. The slot-die technology can coat a large area with high uniformity using low-viscosity materials; determining the process parameters is important to obtain excellent coating qualities. In this study, a viscocapillary model was used to predict qualities of coated layers and patterns. On the basis of analysis results, a novel meta model was derived using design of experiment methodology to improve accuracy. Sensitivity analysis was performed to define major parameters in R2R slot-die coating process. The coating speed was found to most significantly affect the coated layer thickness and was easily controlled. The performance of the proposed model is verified through experimental studies. Based on the statistical analysis results, R2R slot die process can be optimized to guarantee a desired thickness.

Parameter Analysis for the Lateral Thickness of the Coated Layer to Improve Product Quality in Large Area Roll-to-Roll Slot-Die Coating Process (대면적 롤투롤 슬롯-다이 코팅의 횡 방향 두께 품질 개선을 위한 공정 파라미터 분석)

  • Park, Janghoon;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.159-166
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    • 2015
  • Slot-die coating is well known technique to guarantee a uniformly coated layer and is compatible with roll-to-roll process. In actual roll-to-roll slot-die coating process, the lateral difference of coated layer thickness is observed. An experimental study was performed to improve the coating quality. Coating speed and coating gap were selected as the experimental factors. A full factorial, statistical method was conducted to optimize the process conditions. Based on the results of repeated experiment, the lowest deviation of lateral thickness (700 nm, <10%) was achieved at 10 m/min coating speed and $300{\mu}m$ coating gap. This result has significance because such optimized process guideline can be utilized with all process improvement in various coating applications.

Analysis and Optimization on Inside Flows of Fluid in Roll-to-Roll Slot-Die Nozzle by CFD Simulation (CFD 해석을 이용한 롤투롤 슬롯-다이 내부 유동 분석 및 최적화)

  • Kim, Seongyong;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.611-616
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    • 2016
  • Computational fluid dynamic simulation based on the ABAQUS software was conducted to observe the inside flow of slot-die nozzle. The slot-die nozzle was modeled as 3-dimensional structure and three significant parameters were determined: inlet velocity of fluid, reservoir angles, number of strips none of which have been mentioned previously in the literature. The design of experiment, full factorial analysis was performed within determined design and process levels. The simulation result shows the inlet fluid velocity is most significant factor for the flows of inside nozzle. As an interaction effect, reservoir angle is closely related with number of strip that should address when the nozzle is designed. Moreover, the optimized values of each determined parameter were obtained as 35 mm/s of inlet velocity, 3 of strip numbers, and $22^{\circ}$ of reservoir angles. Based on these parameters, the outlet velocity was obtained as 0.53% of outlet uniformity which is improved from 8.67% of nominal results.

Coater Die Design and Coating Quality Evaluation in the Machine Direction of Slot Coating Through Computer Simulation (컴퓨터 해석을 통한 Slot 코팅공정에서 운전방향의 코팅품질 평가 및 다이 설계)

  • Kim, T.H.;Lee, D.Y.;Sung, D.J.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.48 no.4
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    • pp.282-287
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    • 2013
  • Slot coating has been widely spread in photo resist coating on glass for flat display monitor. High quality of coating is required as high quality of image in display is needed. Coating quality in the slot coating is divided into nozzle direction quality and machine direction quality. Nozzle direction quality is related to flow uniformity inside the die whereas machine direction quality is related to die lip design and operational conditions. In this study coating uniformity in the machine direction of slot coating has been investigated through computer simulation. Die lip angle and die lip length were considered as outside die geometry and coating speed was considered as operational condition. Coating behavior has been analyzed and coating quality has been evaluated through computer simulation. Coating thickness decreased and coating uniformity increased as coating speed increased. However, the stability of meniscus formation was reduced and subsequently coating stability was reduced as coating speed increased. Coating thickness deviation decreased as die lip angle increased in down stream die. Coating thickness decreased and time to reaching steady state increased as increased die lip length in down stream die.

Design of Reconfigurable Dual Polarization Patch Array Antenna (재구성 이중편파 패치 배열 안테나 설계)

  • Won Jun Lee;Young Jik Cha
    • Journal of Advanced Navigation Technology
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    • v.27 no.4
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    • pp.463-468
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    • 2023
  • In this paper, we proposed reconfigurable dual polarization patch array antenna that can select two polarizations(Vertical, RHCP) using defected ground structure and Pin diode. The proposed antenna was designed arranging a circular polarization patch antenna implemented with a square microstrip patch and two slots 3x3 at 25.8mm placed, a half-wavelength of 5.8 GHz. Conect the pin diode and the capacitor to the slot diagonally placed on the ground of each antennas, and select polarization using the open/short operating according to the application of DC voltage to the pin diode. As a result of the design, the gain of the antenna is 11.7 dBi at vertical polarization and 11.6 dBic at RHCP. The axial ratio is 20.3 dB at 1.8 dB vertical polarization at RHCP. Mutual Coupling is Maximum to -20.8 dB for vertical polarization and Maximum to -30.1 dB for RHCP.

A Reconfigurable Circularly Polarized Microstrip Antenna on a Cross-Shape Slotted Ground (십자형 접지면 슬롯을 이용한 재구성 가능한 원형 편파 마이크로스트립 안테나)

  • Yoon, Won-Sang;Han, Sang-Min;Lee, Dong-Hyo;Lee, Kyoung-Joo;Pyo, Seong-Min;Kim, Young-Sik
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.21 no.1
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    • pp.46-52
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    • 2010
  • A compact circular microstrip patch antenna with a switchable circular polarization(CP) is proposed at 2.4 GHz. An unequal cross-shaped slot on a ground plane is utilized as a perturbation. By switching pin diodes mounted on the slot, the CP sense of each antenna can be simply switched from left-handed(LH) CP to right-handed(RH) CP vice versa. Since the perturbation can be made on the ground plane and no bias circuit is required on the patch side, the bias circuit has not effect on the main beam radiation. From the experimental results, the impedance bandwidth and CP bandwidth of the proposed antenna have shown up to 150 MHz and 35 MHz, respectively. The peak gain of the proposed antenna is 1.7 dBi for both CP senses.

Linear Tapered Slot Rectifying Antenna for Portable UHF-Band RFID System (휴대용 UHF대역 RFID 시스템을 위한 선형 테이퍼드 슬롯 정류 안테나)

  • Pyo, Seongmin
    • Journal of IKEEE
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    • v.24 no.1
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    • pp.368-371
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    • 2020
  • In this paper, we propose a linear tapered slot rectifying antenna for a portable UHF-band RFID system. Since the proposed rectifying antenna does not use a dielectric substrate, the planar antenna is implemented with a thin metal thickness. The rectifier circuit converts input RF power into output DC voltage using a voltage doubler circuit based on two anti-parallel schottky diodes. The rectifying antenna is integrated by the voltage doubler circuit into a linear tapered slot antenna. For conjugate impedance matching of the rectifying circuit and the linear tapered slot antenna, the source-pull method was utilized by adjusting the angle of the tapered slot and the length of the antenna feed line. The proposed antenna prototype has been verified with the electrical and radiation characteristics through RF-DC conversion and far-field radiation test in open space measurement environment. Finally, the proposed antenna is realized to 0.23-wavelength (75 mm) and 0.18-wavelength (60 mm) at 915 MHz center frequency.

Automatic Adaptive Algorithm to Optimize OFDMA Initial Ranging Contention Process (OFDMA 초기 레인징 경쟁 프로세스의 최적화를 위한 자동적응형 알고리즘)

  • Kim, Ha-Jeong;Jang, Bong-Seog;Lee, Seong-Ro
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.34 no.7A
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    • pp.540-547
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    • 2009
  • In this paper, we work for the efficient use of the initial ranging contention slot in OFDMA based wireless mobile networks. Specially, the collision reduction method using an automatic adaptive optimal algorithm is studied for initial ranging contention slot used at initial connection of the mobile terminals. As a result, we propose the algorithm that achieves the collision minimization and the auto-dynamic slot arrangement of the initial ranging slots. To evaluate the proposed algorithm, we compare the simulation results of IEEE802.16e fixed initial ranging slot allocation method versus the proposed algorithm. The simulator is developed based on the IEEE802.16e standard MAC frame structure and processing procedures. As the simulation results, we can expect the proposed algorithm can be applied for the unmanned coastal base station because the proposed algorithm has the effect of minimizing administration cost for the base station.

인쇄전자 기술을 이용한 기능성 플렉서블 소자와 공정 시스템

  • Kim, Jeong-Su;Bae, Seong-U
    • Broadcasting and Media Magazine
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    • v.20 no.2
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    • pp.16-26
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    • 2015
  • 최근 다양한 유연 소재 기반의 전자 기기들이 개발 혹은 판매되고 있으며 이러한 전자 기기들에게 유연 소자 및 이를 구현하기 위한 공정 시스템은 필수적이라 할 수 있다. 본 논문에서는 인쇄전자 기술을 이용한 다양한 공정 기술과 이를 이용한 공정 시스템에 대해 논의한다. 인쇄전자 기술 중의 대표적인 코팅 기술로 마이크로 그라비어, 슬롯다이, 바 코팅 등의 기술이 있으며, 인쇄 기술로는 그라비어 옵셋, 열형 롤 임프린팅 기술 등이 있다. 최종적으로 이러한 각각의 공정 특성을 통합한 복합 멀티 롤투롤 공정 코팅 기술을 이용하여 다양한 유연 소자에 대응하는 소재의 생산이 가능하다.

A Switchable Circularly Polarized Microstrip Antenna using Asymmetric U-shaped Slotted Ground Structures (비대칭 U자형 슬롯 접지면을 이용한 편파변환 마이크로스트립 안테나)

  • Lee, Dong-Hyo;Yoon, Won-Sang;Han, Sang-Min;Pyo, Seong-Min;Kim, Young-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.1
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    • pp.85-91
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    • 2010
  • In this paper, a new microstrip antenna using asymmetric U-shaped slotted ground is proposed for a switchable circular polarization sense. The proposed antenna is achieved a circularly polarization from orthogonal E-field distributions with 90 degree phase difference due to the asymmetrical U-shaped slot. Moreover, the circular polarization sense of the proposed antenna can be easily switchable with changing the symmetric plane of the U-shaped slots. As a result, the proposed antenna is implemented by two PIN diodes with two different bias condition for ON/OFF states. The measured axial ratios are about 1.5 dB without the dependence of the polarization sense and 3-dB axial ratio bandwidth are achieved 29 MHz with respect to about 1.2 % at 2.46 GHz operating frequency.