• Title/Summary/Keyword: 슬레드 시험

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Development of an Explosive Bolt for Sled Test Application (슬레드 시험용 폭발볼트 개발)

  • Lee, Juho;An, Woo-Jin;Kim, Yong-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.4
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    • pp.269-275
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    • 2020
  • An explosive bolt is one of many representative pyrotechnic release devices that separates two joined structures using explosives inside the bolt. In this study, a 1/2 inch ridge-cut explosive bolt with an EBW detonator was developed for usage in sled tests. The initial shape design was carried out based on the design method, and the performance test showed that the separation performance was outstanding but fragments occurred. Therefore, numerical analysis was performed to reduce the amount of debris by minimizing the amount of explosives. From the numerical analysis, the separation mechanism and characteristics of the ridge-cut explosive bolts were identified, and the minimum amount of explosives that does not generate debris was proposed. Verification tests revealed that the ridge-cut explosive bolts with the proposed explosive weight minimized fragments while maintaining the separation performance.

Development of ESAD with Flight Environment Sensing Function and Sled Test Method for Function Verification (비행환경 감지 기능을 보유한 ESAD 개발 및 기능 확인을 위한 슬레드 시험 방안)

  • Hanseong Jo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.3
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    • pp.273-280
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    • 2023
  • Recently electronic safety and arming device(ESAD) has attracted increasing attention due to its design flexibility. However, ESAD can be armed unintentionally due to a malfunction of an external device or interface. Thus ESAD needs an internally generated arming signal independent from the external device. In this paper, a new sensor-hybrid ESAD(SHESAD) with a flight environment sensing function for generating arming signal internally is proposed and a sled test based method is also suggested for evaluating its functions. Through the test results, the operability of the flight environment sensing function was confirmed. Also, it is shown that the proposed test method is suitable for verification of ESAD with the flight environment sensing function.

Improvement of the Correlation between Sled FEA and Test of Vehicle Seatbelt System Using the Statistics Technique (통계적 기법을 이용한 차량 안전벨트 시스템의 슬레드 해석과 시험 상관성 개선)

  • Lee, Kwangseop;Kim, Dooyong;Yun, Hongsik;Lee, Kyeongsang
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.454-461
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    • 2015
  • This study compares the results of a sled test and FEA(Finite Element Analysis) of a vehicle seatbelt system and aims to propose a method to efficiently reduce the error rate in the results of the FEA. This study evaluates the relative importance of potential causes, applying AHP(Analytic Hierarchy Process) technique in order to improve the reliability of the result of the FEA, and draw a highly reliable result of FEA, conducting a Taguchi Method and optimization for reducing the error rate in the FEA through the design of experiments.

FE simulation for the Reconstruction of Deceleration Profile in Steel Bar Breaking System (강철봉 제동 시스템에서의 감속파형 재현을 위한 유한 요소 해석)

  • Lee, J.K.;Suk, H.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.213-216
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    • 2008
  • Sled test id widely used to evaluate the performance of occupant's safety system in frontal crash environment without having to conduct a full-scale crash test. Steel bar breaking system is used to generate deceleration profile which is experienced by passengers in frontal crash. In this study, deformation analyses of steel bars were conducted using a commercial FE code. Several guidelines were proposed to improve the accuracy of simulation.

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A study on development of the pole side impact sled test using WorldSID (WorldSID를 이용한 기둥측면 충돌 슬레드 시험 개발 방법 연구)

  • Oh, Hyungjooon;Kim, Seungki;Lim, Kyungho
    • Journal of Auto-vehicle Safety Association
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    • v.5 no.2
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    • pp.5-10
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    • 2013
  • The pole side crash caused fatal injury by comparison with other crash impact mode such as frontal and rear crash. EuroNCAP proposed the pole side crash test using WorldSID(World Side Impact Dummy). The objective of this study is to develop the pole side impact sled test using dummy rib deflection between crash and sled test. In the pursuit of this purpose, we fabricated new pole side sled buck and test preliminary pole sled using ES-2re. Through this, we found the sled acceleration pulse scale. Hardness and thickness of the EPP affects the rib deflection. We conducted the pole sled test using WorldSID based on the preliminary results. As a result, rib deflection was shown to correlate well between crash test and pole side sled test.

A Wearable Safety Device for the Body Protection of Motorcyclists (모터사이클 운전자 신체보호용 안전장치 개발 프로세스)

  • Jang, Dong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.1
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    • pp.25-33
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    • 2021
  • This paper presents the development process for airbag safety devices fitted in motorcyclists' garments. Motorcycle riders often sustain multiple injuries in crashes since rider post-impact kinematics depend on several variables. This study proposes a newly inflatable safety system connected to the motorcycle by a cable. An airbag device with a mechanical triggering system is deployed when the cable detaches from its mounting clip. Airbag filling tests are performed to determine the mixing ratio of compressed gases with the severance of temperature. To estimate the airbag effectiveness to reduce riders' injuries, numerical analysis is performed using the finite element method. A comparative analysis (i.e., with and without the chosen device) was conducted to evaluate its protective efficacy. Prototype garments based on the proposed design have been created and have undergone sled tests. The proposed safety device could also be beneficial in accidents during other sports activities.

Strength Characterisation of Composite Securement Device in the Vehicle by FE Analysis (유한요소해석을 통한 차량내 복합재 휠체어 고정구의 구조 강도 특성 평가)

  • Ham, Seok-Woo;Yang, Dong-Gyu;Son, Seung-Neo;Eo, Hyo-Kyoung;Kim, Gyeong-Seok;Cheon, Seong S.
    • Composites Research
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    • v.32 no.4
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    • pp.171-176
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    • 2019
  • In this paper, the strength of the composite securement device was characterised by FE analysis. Preliminary frontal crash analysis for the vehicle, equipped with the conventional steel securement device, was carried out according to the ISO 10542 for special transportation to obtain loading data, which were applied to securement device during crash. The securement device consists of block, guide and rail and the weight fraction of rail was the highest among them, therefore, it is desirable to reduce weight of rail by applying carbon/epoxy composite. Also, it was found that 27% of lightweight effect was obtained by hybrid rail that bottom part was replaced by a composite compared to the conventional rail, i.e., made of SAPH 440, without sacrificing the structural strength.

Injury Study for Q6 and Q10 Child Dummies (Q6, Q10 어린이 인체모형의 상해치 연구)

  • Sun, Hongyul;Lee, Seul;Seok, Juyup;Yoo, Wonjae;Yoon, Ilsung
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.1
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    • pp.31-37
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    • 2016
  • The Child Occupant Safety Assessment was first introduced and carried out by Euro NCAP in 2003, with the goal of ensuring manufacturers to develop safe vehicles for passengers of all ages; the objective was to evaluate the safety and protection offered by different Child Restraint Systems (CRS) in the event of a crash. In 2013, the formerly used P child dummy series was replaced by newer and more biofidelic Q1.5 and Q3 child dummies, representing 1.5 and 3 year old children respectively. The frontal and side impact dynamic performances of the Q1.5 and Q3 were tested within all classes of vehicles assessed by Euro NCAP at the time. As an extension to that initiative, Q6 and Q10 child dummies were later developed representing children of 6 and 10 years old. Since the protection of larger children during vehicle crashes relies greatly on the interaction of vehicle restraint systems such as seat belt and the CRS, instrumented Q6 and Q10 dummies will be used to assess the protection offered in the event of front and side impact crashes. In this paper, we focused on injury criteria of Q6 and Q10 child dummies at 64 kph 40% offset frontal crash test. The whole procedure was designed with DFSS analysis. The full vehicle sled test results of both dummies were conducted with different restraint systems settled through previous sled test. It showed that several injury criteria and image data were collected as the result of the full vehicle sled test. Based on the results of these investigations, this paper describes which factor is most important and combination shows the best performance when evaluating rear seat occupant protection for Q6 and Q10 child dummies.

The study of optimization of restraint systems for injuries of Q6 and Q10 child dummies (Q6, Q10 어린이 인체모형 상해치에 대한 안전 구속 시스템 최적화 연구)

  • Sun, Hongyul;Lee, Seul;Kim, Kiseok;Yoon, Ilsung
    • Journal of Auto-vehicle Safety Association
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    • v.7 no.3
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    • pp.7-13
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    • 2015
  • Occupant protection performance in frontal crashes has been developed and assessed for mainly front seat occupants over many years, and in recent years protection of rear seat occupants has also been extensively discussed. Unlike the front seats, the rear seats are often occupied by children seated in rear-facing or forward - facing child restraint systems, or booster seats. In the ENCAP, child occupant protection assessments using 18-month-old(P1.5) and 3-year-old(P3) test dummies in the rear seat have already been changed to new type of 18-month-old (Q1.5)and 3-year-old(Q3) test dummies. In addition, ENCAP are scheduled with the development and introduction of test dummies of 6-year-old (Q6) and 10.5-year-old children(Q10) starting 2016. In KNCAP, Q6 and Q10 child dummies will be introduced in 2017 as well. Automobile manufacturers need to develop safety performance for new child dummies closely. In this paper, we focused on Q6 and Q10 child dummies sitting in child restraint system. Offset frontal crash tests were conducted using two types of test dummies, Q6 and Q10 child dummies, positioned in the rear seat. Q6 and Q10 were used to compare dummy kinematics in rear seating positions between Q6 behind the driver's seat and Q10 behind the front passenger's seat. The full vehicle sled test results of both dummies were conducted with different restraint systems. It showed that several injury and image data was collected as the result of the full vehicle sled test. Based on the results of these investigations, this paper describes which factor is most important and combination is the best performance when evaluating rear seat occupant protection for Q6 and Q10 child dummies.