• 한국추진공학회지
• /
• 제19권6호
• /
• pp.64-71
• /
• 2015

스피닝 공정은 축대칭의 얇은 두께를 가지고 있는 속이 빈 실린더형 단면을 가지고 있는 부품에 일반적으로 사용된다. 전통적인 스피닝 제작 기술은 컨벤셔널 스피닝과 파워 스피닝(전단 스피닝과 유동성형)으로 구분된다. 액체추진로켓의 연소기의 재생냉각 챔버와 확대노즐부에서 적용된 스피닝에 대한 문헌조사를 수행하였다. 연소실과 노즐의 제작에 사용되는 스피닝은 대부분 맨드럴을 사용하였다. 최근에는 전통적인 냉간 스피닝에 비해 열간 스피닝도 많이 사용되고 있었다.

• 한국정밀공학회지
• /
• 제16권6호
• /
• pp.58-65
• /
• 1999

The spinning machine has been developed for a bus and truck wheel disc which is manufactured by spinning process method. This machine has the mechanical structure with bed, 2-column, cross head, 2-vertical slide, 2-horizontal slide with forming roller, clamp slide and main spindle similar to large size vertical lathe. Main spindle attached the mandrel is rotated about 500rpm drived by 280kW power DC motor, and a rotating black material pressed on the mandrel with the clamp slide is spinformed by 2-forming rollers which are attached inner end of the 2-horizontal slides. The 2-vertical and 2-horizontal slides are actuated by the hydraulic cylinder which is controlled by the servo valve individially, and these servo valves are controlled by control signal of the CNC controller which is computed with position signal feedbacked from the encoder sensor. The developed machine can manufacture wheel disc of various section profile without mandrel change because section profile is easily modified using program editing in the CNC controller processor. The wheel disc manufactured by spinning process method has many advantages that the endurance is increased by 2 times and the weight is decreased by 30% compared with a conventional disc.

• 한국정밀공학회지
• /
• 제17권3호
• /
• pp.33-38
• /
• 2000

In process of tube spinning far shock absorber on vehicles, the selection of feed rate and rounding radius of forming roller and revolution speed of tube and forming roller, forming gap between die and forming roller are very important factors to obtain the optimal process result. In this paper, rigid-plastic FEM and UBET analysis are applied to verify effect of each factors by forming load. We can obtain the optimal conditions to prevent defects during processing.

• 한국추진공학회지
• /
• 제18권6호
• /
• pp.88-95
• /
• 2014

액체로켓 엔진 재생냉각챔버의 무게 감량을 위하여 내피에 스피닝 공정을 적용하였다. 스피닝 도중 실린더부와 노즐목부의 블랭크에 파손이 발생하였다. 이 문제를 극복하기 위해 맨드럴 및 블랭크 형상을 수정하였으며 이러한 수정을 통해 스피닝을 사용하여 내피를 제작할 수 있었다. 제작된 노즐목부 스피닝 시제품은 균열이나 네킹없이 성공적으로 벌징이 되어 연소기 제작에 적용할 수 있는 충분한 성형성을 확보한 것을 확인하였다.

• 한국정밀공학회지
• /
• 제19권9호
• /
• pp.157-165
• /
• 2002

The design of hydraulic & control system has been developed for the disc spinning machine. The hydraulic system has been designed in the overall system including the vertical & horizontal slide fur spinning works which are controlled by hydraulic servo valves in right & left side, and the clamping slide for holding & pressing blank material in center during spinning process. Based on the design concept of this hydraulic system, model test experiments for hydraulic servo control system is tested to conform confidence and applying possibility. The control system is introduced with the fuzzy-sliding mode controller for the hydraulic force control reacting force as a disturbance, because a fuzzy controller does not require an accurate mathematical model for the generation of nonlinear factors in the actual nonlinear plant with unknown disturbances and a sliding controller has the robustness & stability in mathematical control algorithm. We conform that the fuzzy-sliding mode controller has a good performance in force control for the plant with a strong disturbance. Also, we observe that a steady state error of the fuzzy-sliding mode controller can be reduced better than those of an another controllers.